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If you pass by a major stadium, industrial yard, public square, or highway junction, there’s a great chance that you’ll spot an automated structure that precisely and powerfully lights up vast areas. That's a high mast lighting system doing its job. With specialized urban infrastructure that solves the problem of efficiently illuminating open areas, high mast illumination systems serve true purpose in a world of sprawling civilization. What makes these systems tick really? Let’s dive in.

Read more: Importance of Adequate Lighting in Industrial Areas: Insights from Experts | Utkarsh India

The Greater the Height, The Greater the Area Coverage

Out of many characteristics, the towering height of the high mast lighting system is the most striking feature. The area from which light is emitted or electric poles are positioned can reach much farther. The light pole, which ranges from 10 to 60 meters, is called the high mast pole. The elevation ensures that the light reaches farther, reduces shadow zones, and minimizes the need for multiple lighting fixtures. Due to these factors, high mast lighting is ideal in airports, railway yards and large industrial complexes.

Luminaires with High-Intensity Output

The lighting heads or luminaires mounted on the high mast pole are performance-oriented. The high-output lights, customarily enhanced to LED technology, maximize brightness, minimize energy use, and extend life span. The arrangement of multiple luminaires in a circular or symmetrical form provides light with a glare free uniform distribution. Regardless of the inclement weather, the ability to perform efficiently makes high mast lighting reliable and robust.

Durable Construction and Material Strength

A high mast pole is made of heavy-duty steel to handle external factors like high-speed wind, heat, rain, and the ever-present dust. Galvanization is also common on the poles to prevent corrosion and strengthen durability. In addition, they are designed under rigid criteria like IS 875 (P-3):2015, which enables them to withstand wind speed of 300 KMPH. The combination of all these aspects increases the duration of high mast lighting systems.

Simplicity of Upkeep with Raising and Lowering Mechanisms

One of the most helpful functions of a high mast lighting system is the powered or hand-operated winch that allows for the adornment ring to be lowered for maintenance purposes. This feature removes the requirement of using ladders and cranes, making maintenance safe, quick, and economical. City planners and industrial operators can easily use this feature, reducing the downtime of operating machines and equipment.

Flexibility in Design

Every place has different lighting needs just as every high mast pole has some distinct design features. These poles come in octagonal, polygonal, conical, and swaged variations, each servicing different functional and aesthetic needs. Be it a port terminal or a cross section of an urban city, the range of design options available ensures all the requirements are appropriately serviced.

Smart Lighting Features

High mobility mast modern illumination systems frequently integrate smart features such as hardware for changing light levels, motion detectors, and software for managing power consumption. Automatic capabilities to regulate the illumination level based on activity levels or time of day is possible through such implementations which leads to improved energy efficiency and operational effectiveness. These features are especially helpful in today's era of smart cities.

Customisation for Specific Applications

Each high mast lighting system is tailored to meet individual needs. A range of customisation options, such as height, pole shape, lighting strength, and even position for mounting, can be incorporated to suit specific project needs. High mast systems are suitable for Port applications requiring anti-corrosive coatings as well as Stadiums that need glare-free broadcast lighting.

Know more in detail: Key factors to consider when selecting a high mast light pole

Another important high-mast player is Utkarsh India. As a leading high mast manufacturer, we have in stock an array of high mast pole systems, including octagonal, polygonal, conical, and swaged variants. These high-mast poles are built to last and are safe withstanding wind speeds up to 300 KMPH. Made in accordance to IS standards, they also allow customization for various sector project needs making them a preferred choice.

Conclusion

High mast lighting systems are more than just poles with lights attached to them, they are thoughtfully designed systems that integrate functionality, safety, and strength. The exposed structures, robust materials, advanced illumination systems, and effortless upkeep make these systems a go-to option for large-scale lighting projects. From airport to highway and stadium infrastructure, a high mast lighting system will always offer optimal illumination, safety, and reliability.

FAQs:

What is the difference between high mast light and street light?

A high mast light is fixed at a great height (12-50 meters) and used to light up larger regions like highways, stadiums, and industrial areas using multiple powerful lights. Street lights are put up on low to medium height poles (6-12 meters) and are used to light up roads, streets, and small public places with focused, low to medium intensity light.

What is the height range of Utkarsh India’s high mast lighting systems?

Utkarsh India’s high mast pole systems vary between 10 and 60 meters in height to accommodate various high mast lighting projects at highways, airports, stadiums, and industrial areas.

Are Utkarsh high mast poles suitable for extremely corrosive geographical locations?

Indeed, the high mast lighting systems are fabricated for use in corrosive environments such as coastal regions since they are externally PU painted in addition to being hot dip galvanized.

What methods are used to ensure electrical safety of the high mast lighting system?

Electrical safety is provided by hot dip galvanized earthing terminals, a lightning finial of 1.2 metres, and, for more sensitive areas, optional copper-armored down conductors.

What is the estimated lifetime for Utkarsh high mast lighting systems?

The estimated lifetime for Utkarsh high mast lighting systems is 25 years, but life span support can be requested if needed.

Generally, how are Utkarsh high mast Poles transported and assembled?

Poles are transported in sections up to 12.5 metres and are assembled on site using a slip-stress-fit method with a minimum overlap of 1.5 times the diameter at penetration.

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Lighting plays a key role in industrial spaces. Proper illumination ensures safety, boosts productivity, and improves employee well-being. Facilities such as factories, warehouses, and manufacturing plants require specialised lighting solutions. Each setting demands lighting that meets unique operational needs. As one of the leading high mast light pole manufacturers, we explore the impact of industrial lighting:

 

1. Safety:

 

Safety remains the top concern in any industrial facility. Poor lighting increases the risk of accidents. Workers may trip over obstacles or misjudge distances. Uneven floors and misplaced equipment become hazards in dim conditions. Proper lighting reduces these dangers. Employees can move around more easily and identify risks before accidents happen.

 

A well-lit environment helps employees work safely with machinery and materials. For example, in an assembly plant, workers must align components accurately. Insufficient light increases the risk of misalignment, which leads to defective products and potential safety issues.

 

Certain areas need extra attention. Stairwells, loading docks, and passageways often pose higher risks. Installing bright, uniform lighting in these locations prevents accidents. Poorly lit staircases increase the likelihood of falls. Loading docks require clear visibility to avoid collisions. Narrow corridors must remain well-lit to prevent missteps.

 

2. Ergonomics:

 

Proper lighting reduces physical strain and improves comfort. Insufficient light causes eye fatigue and discomfort. Workers squinting or straining to see develop headaches or long-term vision problems. Poor lighting can lead to awkward postures. Employees may lean too far forward or shift positions frequently. Over time, these actions contribute to musculoskeletal disorders (MSDs). Workplace injuries increase when lighting does not support visual tasks.

 

3. Productivity:

 

Employees work faster and more accurately in well-lit conditions. Clear visibility reduces errors, thereby boosting overall output. A well-lit environment promotes motivation and job satisfaction. Proper lighting also supports shift work. Many industrial facilities operate around the clock. Workers on night shifts rely heavily on artificial lighting. Bright, consistent illumination keeps them alert and reduces errors. Poor lighting at night increases fatigue and adversely impacts overall performance.

 

4. Compliance with regulations:

 

Different environments require different lighting standards. Ensuring compliance prevents legal issues and enhances worker safety. There are regulations on illumination levels for various tasks. For instance, inspection zones need high-intensity lighting to ensure accuracy. Warehouses require even distribution to avoid dark spots. Failing to meet these standards increases accident risks.

 

Regular lighting assessments help maintain compliance. Periodic audits identify areas needing improvement. Upgrading outdated lighting reduces hazards and aligns with legal requirements.

 

Looking for information on high mast poles for industrial projects?

 

Explore our products. We manufacture high mast poles using premium materials like TATA and SAIL steel. Each pole goes through a hot-dip galvanisation process with high-quality Zinc from Hindustan Zinc. Our high mast poles include a motorised system for easy raising and lowering, latching devices for efficient area lighting, and PU paint for corrosion protection. Designed for roadways, ports, industrial areas, and stadiums, our poles meet IS Standards and withstand wind speeds up to 300 km/h.

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High mast light poles illuminate large outdoor spaces - they are essential for areas where widespread, powerful lighting is necessary. These poles are commonly used in highways, stadiums, industrial zones, ports, airports, and public spaces such as parks or parking lots. Their purpose goes beyond just providing light—they play a crucial role in safety and convenience.

 

For instance, on highways, high mast poles enhance visibility for drivers, reducing accidents and ensuring smooth traffic flow, especially at night. In stadiums, they create an environment suitable for sporting events, concerts, or other gatherings. Similarly, in industrial zones and ports, these poles ensure work can continue safely and efficiently after dark.

 

Choosing the right pole is more than just a technical decision—it’s about ensuring the lighting serves its purpose effectively, lasts for years without frequent repairs, and stays cost-efficient. Here, we share some useful tips to help you make the best choice.

 

1. Height and coverage area

 

The height of the pole is one of the most important factors. Taller poles cover larger areas, making them perfect for highways and public spaces where wide illumination is needed with fewer shadows. On the other hand, industrial areas might need shorter poles to focus light on specific work zones. It’s also important to consider the type of lights (called luminaires) being used. The pole’s height should match the light’s design to avoid wasting energy or creating uneven lighting.

 

2. Material and build quality

 

High mast poles are exposed to tough weather conditions. In summer, they face extreme heat. During the monsoon, they endure heavy rain and humidity. In some regions, strong winds are a concern. To handle these challenges, high mast poles are usually made of steel, which is sturdy and long-lasting. For extra protection against rust and corrosion, especially in coastal or humid areas, the poles are coated with a layer of zinc through a process called hot-dip galvanisation. This coating makes the pole resistant to damage, ensuring it lasts for years with minimal maintenance.

 

3. Wind load capacity

 

India experiences diverse weather conditions, including cyclones in coastal regions. Poles must be strong enough to withstand the wind in the area where they are installed. Poles that can’t handle strong winds can bend or fall, causing damage and risking lives. To ensure safety, look for poles that comply with Indian wind load standards, specifically IS 875. These standards provide guidelines for how much wind pressure a pole should be able to handle based on its location.

 

4. Ease of maintenance

 

High mast poles are tall, which makes maintenance a challenge. Cleaning the lights or replacing them when they stop working often requires special equipment like cranes or ladders. This can be expensive and time-consuming, especially in remote areas or busy highways. To make things easier, look for poles with motorised systems that allow the lights to be lowered to the ground for maintenance. This feature saves time, reduces costs, and eliminates the need for heavy machinery.

 

Looking for a high mast light pole?

 

Explore our high mast lighting system. We are a trustworthy manufacturer of high mast light poles that are designed to light up large outdoor areas such as highways, stadiums, and industrial zones. Our high mast poles stand out because of our advanced design process, which uses specialised software and is verified by experts at IIT-Kharagpur to ensure high quality and reliability.

 

We offer flexible installation options with both three-point and two-point suspension systems, making our poles suitable for a wide range of uses. All our poles are made with rust-resistant materials, including electroplated components such as rope drums and torque limiters

 

Our poles also feature precision-engineered rope drums with grooves that keep cables aligned properly, ensuring smooth and long-lasting operation. The lantern rings, which hold the lights, come in both detachable and fixed options, depending on your needs.

 

The durability of our poles is enhanced by a 7-tank galvanising process that ensures a strong, even coating that prevents rust. We also have HDPE buffers for added protection of the lantern rings.

 

Safety is a top priority for us. We use trailing cables that meet strict Indian safety standards (IS 9968), and we offer additional protection features such as anti-theft nuts for the foundation bolts. Motors have dual safety systems—both mechanical and electrical—to prevent accidents.

 

Each component is tested rigorously. Our facilities have advanced tools, including spectrometers, for checking the chemical quality of materials. We even conduct wind tunnel tests at IIT-Kanpur to verify that our poles can withstand tough conditions, including strong winds.

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High mast poles are an indispensable part of large infrastructure projects. They offer an effective solution for lighting wide, open spaces. These towering structures enhance visibility - they ensure safe and efficient operations in critical areas such as highways, airports, and ports. With their height and capacity for extensive customisation, high lighting masts are a popular choice for illuminating vast areas with minimal shadow. Here, we explore the key reasons why these poles are essential for infrastructure projects:

 

Efficient Lighting for Wide-Area Coverage

 

One of the key features of lighting high mast poles is their ability to efficiently light up wide areas. Traditional light poles often require multiple installations to achieve adequate coverage, which can lead to clutter and visual obstructions. High mast poles, by contrast, use fewer fixtures to illuminate large areas effectively, reducing the need for numerous installations. This efficient lighting design makes high mast poles ideal for applications such as parking lots, toll plazas, and construction sites. By covering a large radius with fewer poles, they help maintain clear sightlines and reduce the clutter.

 

Safety and Visibility in Large Spaces

 

Safety is a key priority in large infrastructure projects, and lighting high mast poles play a crucial role in enhancing it. In spaces such as highways, ports, or industrial complexes, proper lighting is necessary to ensure the safe movement of vehicles, equipment, and people. High mast poles offer uniform light distribution, which reduces dark spots and enhances visibility across extensive areas. This is particularly important in locations with heavy vehicular movement, where low visibility can lead to hazardous situations.

 

Enhanced Security for Sensitive Areas

 

Security is another critical benefit provided by lighting high mast poles, especially in sensitive areas such as airport tarmacs, railway stations, and container yards. The bright, even lighting that high mast poles offer is crucial in deterring theft and vandalism by eliminating dark areas where intruders might hide. With improved visibility, security personnel can monitor larger areas more effectively.

 

Durable and Weather-Resistant Design

 

High mast poles are designed with durability in mind, making them well-suited for large-scale outdoor infrastructure projects. Constructed from materials like galvanised steel, these poles are resistant to corrosion. Their sturdy construction allows them to withstand harsh weather conditions, including strong winds and heavy rain, making them especially useful in regions prone to extreme weather events. This durability ensures that high mast poles continue to provide reliable lighting even under challenging conditions.

 

The weather-resistant design of high mast poles also means that they require fewer replacements and repairs over time. This contributes to lower long-term maintenance costs and ensures that lighting remains consistent, even in adverse weather conditions. In regions with harsh climates, consistent lighting is essential for the smooth operation of ports, highways, and other large infrastructure projects.

 

Versatility and Customisation

 

Lighting high mast poles are highly versatile and can be customised to meet the specific needs of different projects. Their height can be adjusted to provide the ideal lighting coverage for a given area, making them suitable for a wide range of applications. Whether illuminating a busy highway, a large port, or an airport tarmac, high mast poles can be tailored to deliver optimal performance.

 

Looking for a Reliable High Mast Manufacturer in India?

 

Explore our high mast poles. We produce 3,00,000 polygonal poles and 12,000 high masts annually using state-of-the-art technology at our ISO 9001, ISO 14001, and ISO 45001 certified plant. With over 15 years of manufacturing expertise, we deliver unmatched quality and reliability.

 

Our in-house design, R&D, and testing facilities rigorously inspect raw materials, in-process items, and finished goods. We conduct regular type testing of structures and components to ensure they meet the latest IS specifications. Our design software, vetted by Jadavpur University, ensures the structural integrity of every mast.

 

We ensure timely delivery to customers through a continuous inflow of raw materials, round-the-clock production, and five in-house seven-tank galvanization baths. Our in-house manufacturing of essential steel items like foundation bolts, lantern carriages, and brackets enhances the safety and durability of installations. With a comprehensive channel partner network across India, we are equipped to address every customer concern efficiently and effectively.

 

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Overhead signages are key to keeping traffic flowing smoothly and providing important information to drivers and pedestrians. With India’s expanding road network, the need for reliable and long-lasting signages is growing. These signages do more than mark routes—they help improve traffic flow and enhance the driving experience. One often overlooked aspect is the durability of these signages. Choosing durable signages is essential to ensure they withstand harsh conditions and continue to function effectively. Let’s explore why long-lasting overhead signages are so important for efficient road systems.

 

Withstanding harsh weather conditions

India experiences a diverse range of weather conditions, from blistering summer heat to torrential monsoons and even harsh winters in some regions. Overhead signages need to be built to withstand these extreme weather changes. Durability here is not just about withstanding physical wear and tear—it’s also about ensuring the signages remain visible, legible, and functional throughout these challenges.

 

Consider a stretch of highway that faces heavy monsoon rains every year. If the signages are not durable enough, they may rust, fade, or become structurally weak, leading to frequent replacements and higher maintenance costs. On the other hand, durable overhead signages made from high-quality materials will continue to function properly even during the harshest conditions.

 

The importance of durable masts for overhead signages

It’s not just the signages themselves that need to be durable—the structures that support these signages are equally important. They bear the weight of the signages and must endure constant exposure to environmental conditions such as high winds, heavy rains, and intense sunlight. If the masts are not sturdy enough, they risk collapsing, which can result in disruptions and added costs.

 

Durable masts made from galvanised steel are an excellent choice for overhead signages. Galvanisation is a process where steel is coated with a protective layer of zinc - the process significantly enhances steel’s resistance to rust and decay. This is particularly important in regions that face high humidity or pollution, such as coastal areas or industrial zones. Galvanised steel masts can withstand these harsh conditions, ensuring that the signage remains securely mounted and intact for extended periods.

 

Wind load certification and stability

Another critical factor to consider is wind load certification for the masts. Many parts of India, particularly along the coastline, are prone to high-speed winds and storms. Overhead signage structures must be able to withstand these forces without collapsing or becoming damaged. Wind load-certified products are tested to meet quality standards, ensuring they can remain stable under challenging weather conditions.

 

For example, in cyclone-prone regions, overhead signage structures must be robust enough to withstand the force of high winds. Installing wind load-certified masts and signages ensures that they can endure such extreme conditions without failure.

 

Long-term benefits of investing in durability

Investing in durable overhead signages and masts may have a higher upfront cost, but the long-term benefits far outweigh this initial investment. Frequent replacements and maintenance of inferior signages are not only costly but also create inconvenience. Every time a damaged signage or mast needs to be replaced, it can lead to roadblocks and increased project timelines.

 

Looking for information on a trustworthy signage pole manufacturer in India?

Explore our signage structures. Our production range includes masts for fixed retro-reflective signage on angled structures, as well as motorised masts for raising and lowering signages with integrated light fittings. We also offer the option to supply structures specifically designed for securing signages, providing a complete solution for various road and highway requirements. Our mast designs cater to a range of needs, with heights available from 10 metres to 60 metres. This flexibility ensures that our products can meet the demands of different road conditions and environments, providing reliable support for overhead signage across a wide range of applications.

 

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Designing and installing stadium lighting systems is a complex task as it requires striking a delicate balance between various factors. The lighting system must provide ample illumination for both the playing field and spectator stands, while at the same time it should minimise disruption to players. Hence, it is important to take into account several key challenges that can affect the quality and effectiveness of the lighting, such as glare, shadows, flicker, colour temperature, and energy efficiency.

 

 

 

1. Uniformity and glare control:

 

The main objective of stadium lighting is to ensure even and consistent lighting across the entire stadium. It should help both players and spectators to have a clear view of the action on the field. Simultaneously, it is important to minimise glare, as excessive glare can adversely affect a player's vision and impact their performance. To achieve this balance, it is important to optimise the height of the lighting poles in cricket stadiums, while considering both glare reduction and uniform light distribution.

 

 

2. Compliance with broadcasting standards:

 

Cricket matches that take place in large stadiums are often televised, which means that the lighting system needs to meet certain broadcasting standards. To ensure a high-quality viewing experience for cricket fans, it is essential to maintain consistent lighting quality throughout the stadium - which includes both the playing field and the spectator stands. This requires careful planning and execution to achieve the desired level of consistency.

 

 

3. Energy efficiency and sustainability:

 

Illuminating a large stadium requires a substantial amount of energy, which can lead to concerns about energy efficiency. To address this issue, stadium authorities must cautiously regulate the lighting intensity to ensure that energy is used efficiently. In recent times, many modern stadiums have started implementing sustainable practices to minimise the environmental impact associated with increased energy consumption for lighting.

 

 

4. Lighting control for day-night matches:

 

Cricket matches often commence during the day and extend into the evening or nighttime. In such scenarios, the stadium lighting system must seamlessly transition from daylight to darkness. Precise control is imperative to maintain consistent lighting levels on the field and in the stands throughout the entire match, regardless of the time of day.

 

 

 

Looking for information on high-quality stadium lighting systems?

 

Explore our stadium and sports lighting poles. We offer exceptional stadium mast solutions tailored for sports lighting needs, featuring fixed-type head frames and platforms designed for the installation of light fittings directed towards the playing field. These masts are equipped with a motorised manrider option, facilitating easy access to the platform for maintenance of the light fixtures. Also, options include a fixed ladder for convenient access to the upper platform. The product's design spans heights ranging from 10 to 60 metres, accommodating the installation of 50 to 60 sports luminaries.

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Steel tubular poles are used for various lighting and electrical purposes because they are strong and durable. These poles can withstand tough environmental conditions, including high winds, without breaking. To extend their lifespan, they are protected with paint coatings and galvanisation. As one of the leading steel tubular pole manufacturers in India, we share some of the useful insights on steel tubular poles:

 

 

• These poles are designed with the help of qualified engineers, who possess the necessary expertise to ensure that the poles meet both national and international standards. In India, top manufacturers of these poles ensure strict compliance with codes and regulations set forth by the government and other regulatory bodies. Utkarsh Steel Tubular Poles adhere to the standards set by IS 2713, incorporating the most recent amendments, and feature a hot-dip galvanising coating thickness in compliance with BS EN ISO: 1461 (BS 729)/IS: 4759.
• One of the key advantages of steel tubular poles is their high degree of customisation. Leading manufacturers offer a wide range of options for adjusting dimensions, aesthetics, and other specifications to meet the unique needs of each customer. This level of customisation allows for greater flexibility in designing and installing poles that are tailored to specific applications and environments.
• To combat corrosion, many steel tubular poles undergo treatments such as hot-dip galvanization. This process, particularly when using high-quality zinc, effectively enhances the poles' resistance to corrosion, ensuring their durability over time.
• Regarding load capacity, these poles are engineered to support substantial weights, making them suitable for mounting heavy equipment. However, it's crucial to be aware of their maximum load capacity to prevent structural overload.
• A diverse array of Steel Tubular Poles is available. Some of them include:
  1. Street Lighting Pole: Designed for illuminating streets, these poles can be tailored to fit various environments and lighting conditions.
  2. Decorative Lighting Pole: These poles combine functionality with aesthetic appeal, ideal for areas where style is as important as illumination.
  3. Solar Poles: Specifically engineered to support solar panels, these poles are suited for eco-friendly and sustainable lighting solutions.
  4. Steel Distribution & Transmission Poles: These are robust poles designed for electrical power distribution and transmission, customizable for different utility requirements.
  5. Smart Pole: Integrating modern technology, Smart Poles are equipped for various functionalities like Wi-Fi, sensors, or other smart city applications.
  6. Swaged Type Steel Tubular Pole: These poles, featuring a swaged joint design, offer strength and reliability, suitable for a range of applications.
• Installation of these poles typically requires a minimal workforce, which can help reduce labour costs. This ease of installation is a notable advantage.
• With regular maintenance, steel tubular poles maintain their functionality and appearance over extended periods, demonstrating their durability.
• Steel tubular poles are highly adaptable, suitable for both urban and rural settings due to their versatile design and aesthetic appeal. This adaptability makes them a preferred choice for a wide range of applications.
• For each product, leading steel tubular pole manufacturers in India like Utkarsh India develop customised inspection and test plans to guarantee exceptional quality at every stage. Our in-house testing facilities are equipped to conduct a variety of tests, including the Drop Test, Deflection Test, Permanent Set Test, and other specific tests tailored to meet individual requirements.

 

 

At Utkarsh India, we manufacture 250,000 steel tubular poles annually. This high output is achieved through the unique blend of cutting-edge technology and expertise of trained engineers who apply their skills and knowledge to ensure efficient and quality-driven production processes.

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Sports stadium lighting solutions are essential for hosting sporting events at night. These lights are usually mounted on very tall poles to ensure an even distribution of light throughout the field and stadium. However, there are many other aspects to consider when designing or installing these lighting systems. Here, we share what these critical aspects are.

 

 

 

1. Height and Placement:

 

Stadium lighting must be installed on extremely tall poles. The exact height depends on the size of the stadium and the type of sports being played. Higher poles allow for more distributed light around the stadium and prevent glare from disrupting the game, enhancing the spectators' experience. When determining the height and placement of these poles, one must also consider wind loads.

 

 

2. Pole Design and Material:

 

Stadium poles are typically made of high-quality steel, but their design and dimensions can vary greatly based on needs and usage. Some manufacturers offer customisation options to meet specific customer requirements. Besides the overall design, stadium lighting poles also undergo galvanisation, enhancing their durability and protecting the internal steel from extreme environmental conditions. High-grade zinc is used in the galvanisation process to ensure maximum protection for the poles.

 

 

3. Light Distribution:

 

The installation of stadium lighting must also account for the angle and orientation of the lights. While optimising the height of the poles is necessary, the lights themselves need to be installed at certain angles to ensure efficient light distribution. Otherwise, the stadium may experience insufficient lighting or excessive shadow formations.

 

 

4. Integration with Overall Stadium Design:

 

Authorities must also consider the aesthetic aspect when it comes to the overall design of lighting poles in stadiums. For instance, they need to determine whether the lighting pole complements other design elements within the stadium.

 

 

Looking for information on stadium and sports lighting?

 

We specialise in manufacturing lighting structures that illuminate outdoor sports arenas, adhering to international standards and guidelines, and leveraging advanced technology. Our offerings include a comprehensive range of solutions, such as stadium lighting, flag masts, high masts, CCTV poles, and smart poles. We also provide a variety of light poles, lamp posts, smart poles, and designer street lighting poles.

 

We specialise in manufacturing lighting structures that illuminate outdoor sports arenas, adhering to international standards and guidelines, and leveraging advanced technology. Our offerings include a comprehensive range of solutions, such as stadium lighting, flag masts, high masts, CCTV poles, and smart poles. We also provide a variety of light poles, lamp posts, smart poles, and designer street lighting poles.

 

Our products underwent rigorous wind tunnel testing at IIT Kanpur and structural stability tests by CSIR SERC Chennai, affirming their reliability and safety. The structural stability of our masts is further guaranteed by vetted design software from Jadavpur University, Kolkata. We ensure timely delivery to our customers through a consistent inflow of raw materials and round-the-clock production, supported by four in-house seven-tank galvanisation baths, each 12.5 metres in length.

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Street light poles, commonly found alongside roads, are prominent platforms for advertising various products, services, and businesses. Their height and location make them easily noticeable to passersby. Beyond their advertising function, these poles are also used for conveying essential messages to the public, ranging from basic driving safety tips to urgent emergency alerts. Here, we share the role of street lighting poles when it comes to marketing and public messaging.

 

 

1. Advertising

 

Street light poles can display advertisements for local businesses or events. These banners are strategically positioned to capture the attention of both pedestrians and vehicle occupants. Unlike billboards, which are elevated at higher angles, street light ads benefit from a lower angle of elevation. This positioning makes it more convenient and direct for passersby and drivers to view the advertisements.

 

2. Community and event promotion

 

Street light poles offer an ideal platform for promoting community events. Local authorities and communities can use these poles to publicise forthcoming activities, including exhibitions, fairs, and cultural events. Such promotions not only boost awareness and participation in these events but also foster a sense of belonging among residents.

 

3. Safety messages

 

Street light poles, given their strategic placements, are ideal for conveying safety messages to both drivers and pedestrians. They can provide updates on traffic conditions and road closures, and public health advisories. Also, these poles can serve as platforms to deter criminal activities by showcasing reports of suspicious incidents, keeping the community informed and vigilant.

 

4. Cultural and artistic message

 

Modern street light poles can serve as platforms for showcasing art and cultural expressions. Many cities adorn these poles with sculptures or artistic pieces, while some place artworks adjacent to them for enhanced visibility. Typically, these installations carry profound significance, often echoing the community's historical roots or cultural influences. It is important to note that street light poles can become central features in holiday and seasonal decorations. For celebrations such as Christmas, Durga Puja, or Diwali, these poles can be embellished with lights and banners, enhancing the festive ambiance. With sound and lighting effects, they can set the stage for street performances during various festivities.

 

5. Emergency notifications

 

Generally, street light poles used for advertising are equipped with LED displays. The same displays can be used to send out emergency messages to people. For instance, information regarding severe weather or any other public emergencies can be displayed here for all to see. At such times, the screens can also include further safety instructions for the public to follow.

 

Looking for a reliable street light pole manufacturer?

 

Explore our street light poles. We offer different types of street light poles. We provide rapid delivery through our extensive nationwide dealer network. Our poles have enhanced durability, thanks to the hot-dip galvanising process using premium-grade zinc (99.99%). We use a 7-tank galvanising method to guarantee superior adhesion and uniformity. Our single-dip galvanising technique ensures an impeccable finish. Moreover, we use the Submerged Arc welding method to expertly fuse the segments, and we've incorporated both external and internal hinges for a robust anti-vandalism mechanism. Want to know more on our modern street light pole design, contact us.

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Solar street lighting is becoming increasingly popular thanks to its environmentally friendly nature. Since they draw and conserve power from the sun, there is no need to provide electricity to these lights. Here, we share some of the insights into the role of solar street lights in spreading awareness about renewable energy.

 

 

1. Environmental impact

 

By capturing and converting the sun's energy into electricity, solar lighting systems provide a sustainable solution for illumination. This approach not only lessens the reliance on fossil fuels and other non-renewable energy sources but also highlights the feasibility of integrating green technologies into everyday lives. By embracing such renewable energy solutions, we take a significant step in preserving our planet for future generations, while also promoting energy independence and sustainability.

 

2. Energy independence

 

Solar lights empower remote areas and villages with energy independence. By adopting solar lighting, communities in these regions can eliminate their dependence on centralised power grids. This not only reduces the likelihood of system faults or outages, which in rural areas can persist for extended periods, but also ensures continuous illumination even during power disruptions. By harnessing the sun's energy, solar lighting not only provides a reliable light source but also promotes the broader understanding and appreciation of renewable energy solutions.

 

3. Economic benefits

 

Using solar energy might cost more at first, but it saves money in the long run. When people see the savings on their energy bills and how little maintenance solar systems need, they understand the benefits of using renewable energy. As more people see these benefits, they are more likely to support and use renewable energy, helping the environment and promoting a greener way of living.

 

4. Integration with smart cities

 

Using solar lights in smart cities means these lights can also gather and send data. Solar street light manufacturers in India can help in adding different systems and sensors to these lights. This makes city life better by helping manage traffic with special sensors in the lights. By using solar lights in this way, cities show they are keeping up with new technology while also caring for the environment. This can make more people aware of how using renewable energy, like solar power, is a good choice for the future.

 

Looking for street light poles with mounts for solar panels?

 

Explore our solar street lighting solutions. These structures undergo a thorough hot dip galvanization using a seven-tank process, ensuring durability with a design life of at least 25 years, leading to decreased operational expenses. They are ideal for outdoor area lighting, illuminating streets, and brightening community areas. Farms and resorts benefit from their eco-friendly illumination, while parks and playgrounds become safer and more inviting. Also, they are perfect for lighting up parking lots, bus shelters, and ecotourism spots. They also enhance the ambiance of gardens and ensure safety on campuses.

 

Our solar poles offer the following features: They automatically turn on at dusk and off at dawn, are built to withstand various weather conditions, and incorporate energy-saving components. These poles come with backup power for days without sunshine, ensuring low operational and maintenance expenses. Each pole operates as a self-sufficient system, and their installation is straightforward. Moreover, they provide consistent and reliable power.

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Chlorinated Polyvinyl Chloride (CPVC) pipes are a staple in modern plumbing of residential properties. They are incredibly durable and versatile, leading to their increased popularity. CPVC pipes are specifically designed for hot and cold water distribution, making them essential in various areas of a home. As one of the leading CPVC pipe fittings manufacturers in India, we'd like to share some of the areas within a home where CPVC pipes are commonly used.

 

 

Potable water supply

 

Perhaps the most common application of CPVC pipes in a home is the supply of potable water. They can carry water at both hot and cold temperatures. So, these piping systems are ideal for transferring water from storage tanks to faucets, showers, and other fixtures throughout the house. Also, these pipes are resistant to corrosion, making them reliable ways of supplying water for consumption.

 

Hot water lines

 

CPVC pipes can withstand high temperatures, which means they are excellent for carrying hot water. They can maintain their structural integrity and are resistant to melting or other forms of damage. Hot water lines connected to water heaters and other sources benefit from CPVC's heat-resistant properties. Using such piping minimises the risk of leaks or other forms of contamination that could adversely affect users.

 

Cold water distribution

 

In addition to hot water lines, CPVC pipes are capable of transferring extremely cold water to the different plumbing fixtures throughout a home. For instance, even in freezing temperatures, these pipes can help prevent the water from turning into ice. This property ensures a steady flow of water inside the house irrespective of the weather conditions outside.

 

Plumbing upgrades and repairs

 

CPVC pipes are frequently used in home improvement projects, particularly when upgrading or repairing plumbing systems. Their lightweight nature and ease of installation make them an attractive choice for DIY enthusiasts and professional plumbers alike. Whether it's replacing old, corroded pipes or extending the plumbing system to accommodate new fixtures, CPVC pipes simplify the process and reduce installation time.

 

Irrigation systems

 

Beyond indoor plumbing, CPVC pipes find applications in outdoor spaces as well. Many homeowners use CPVC pipes for irrigation systems to water gardens, lawns, and landscaping features. The resistance of these pipes to weather conditions, UV rays, and chemicals commonly found in irrigation systems ensures their longevity and consistent performance over time.

 

Water filtration systems

 

CPVC pipes are perfectly suited and compatible with water purification systems. These pipes not only carry the filtered water to various outlets in the home but also maintain the water quality while doing so. Since they resist any form of chemical reactions, these pipes do not interfere with the water filtration procedure. So, people consuming the filtered water are ensured clean and uncontaminated water without any compromise. 

 

Drainage and ventilation

 

While CPVC pipes are primarily used for water supply, they can also be used to safely remove wastewater from showers and sinks

 

Looking for reliable and reputed CPVC pipe fittings manufacturers in India?

 

If you are searching online with phrases, such as “best CPVC pipe” or “quality CPVC pipes,” explore our collection of CPVC pipes and fittings. ​​We pride ourselves on delivering top-notch products crafted from premium international raw materials and utilising cutting-edge manufacturing technologies. With a 50-year legacy and ISI certification, we are one of the known names when it comes to CPVC pipes and fittings.

 

To ensure unparalleled quality, our products go through a stringent 6-stage quality check process that aligns with the highest international standards. Our testing facilities are equipped for a wide range of evaluations, including Opacity, Visual Appearance, Reversion, Vicat Softening Temperature, and Effect on Water tests.

 

Our pipes are available in copper tube sizes (CTS) ranging from 1/2 inches to 2 inches and come in two different Standard Dimensional Ratios, SDR11 and SDR13.5. The fittings feature anti-slip, high-grade rubber ring inserts for easy installation and offer a host of advantages including chemical resistance, impact resilience, and the ability to withstand temperatures up to 93 degrees Celsius. Also, they are leakproof, weather-resistant, offer superior insulation, and are non-inflammable, ensuring fire safety. Our pipes also resist scaling, impacts, bacterial growth, and are hygienic. 

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Telecom towers have become indispensable modern infrastructures, ensuring proper connectivity and communication. They are present across urban and rural centres, enabling people to wirelessly communicate with each other over vast distances. Here, we share some of the useful insights into the significance of telecom towers in modern society.

 

What are telecom towers?

 

Telecom towers or mobile towers are tall structures that are fitted with large antennas and other electrical equipment to facilitate wireless communication. They are capable of transmitting and receiving a wide range of signals necessary for the smooth operation of several communication networks. For instance, cellular networks, radio, television and broadband internet all rely on telecom towers.

 

Significance in modern communication

 

-        Network coverage and connectivity

 

Telecom towers are essential parts of the connectivity and network coverage in urban and rural regions. Telecom companies use strategic positioning of these towers to ensure maximum coverage of geographic areas. The areas under this vast coverage would then be able to take advantage of wireless communication services, such as voice calls and internet connectivity. Such towers are essential to bridge the gap between urban and rural regions by bringing different modes of communication inside of the homes of all, regardless of their location.

 

-        Data transfer and internet access

 

Data transfer has become the need of the hour and a robust internet network is essential to achieve large scale transfers. Sending emails, conducting online transactions and learning by watching online videos are important factors that can help the development of a nation. It is also an extremely important need for small businesses to scale up and become bigger brands. With the power of internet connectivity, these businesses can prosper and offer their services or products online to a bigger pool of consumers. 

 

-        Mobile communication

 

Telecom towers are responsible for making mobile communication possible. These towers allow smartphones and other mobile phones to receive and send the signals, facilitating hassle-free and real-time communication. Because of the presence of these towers, people can place calls, send text messages and receive calls from others. Without a network of telecom towers, this mode of communication would not have been possible.

 

-        Emergency services and public safety

 

Without telecom towers in place, it would have been incredibly tricky to communicate during emergencies or disasters. At such a time, it is crucial to keep people informed about the ongoing updates, which can directly affect their safety and security. Telecom towers are equipped with the ability to handle significant call volumes, making such emergency communication possible. This allows governments or disaster relief agencies to send a widespread communication informing residents regarding the steps to take. 

 

-        Economic growth and development

 

Access to reliable communication networks has a direct impact on economic growth and development. Besides their immense role in enabling businesses to grow, these towers also offer additional employment to technicians. These technicians are often tasked with the installation, maintenance and operation of telecom towers. The technicians can then contribute to the local economy and help with development.

 

Looking for reliable and reputed telecommunication tower suppliers for your project?

 

Explore Utkarsh Telecom Towers. Our highly experienced and well-trained personnel possess in-depth technical expertise, ensuring the highest standards in the industry. Our fabrication facilities are equipped with cutting-edge CNC lines and semi-automatic machines, guaranteeing exceptional accuracy. With ample space for proto assembly and four plants featuring 12.5-meter long hot dip galvanising facilities, we utilise special high-grade zinc with a purity of 99.995% to meet your needs. Our in-house manufacturing can accommodate pipes up to 400NB, and we have signed Memorandums of Understanding with industry leaders like SAIL and HZL. Additionally, we offer advanced testing facilities furnished with the latest equipment and employ approved welders along with the necessary specialised equipment....

The presence of street light poles in rural regions indicate how far the area has progressed. With electricity reaching every home and the streets illuminated brightly, residents can enjoy safe and prosperous lives. But, why are street light poles so important for rural areas? As one of the leading street light pole manufacturers, we share some of the useful insights related to street light poles in rural areas.

 

Enhancing safety and security

 

Street light poles are extremely important instruments in keeping rural areas safe and secure. Without proper lighting, roads can become extremely dangerous, especially after dark. In such scenarios, accidents and other traffic mishaps would be too common, endangering the lives of many. Similarly, a darkened environment fosters criminal activities, including robbery and violent crimes. Installing street light poles would ensure the safety for vehicles and people on rural roads, preventing accidents. Also, criminals can be deterred when the roads offer clear visibility.

 

Extending economic opportunities

 

Shops and local businesses in rural regions often have to close their doors as soon as the sun sets due to lack of artificial lighting. Street light poles can remedy this situation, enabling local business owners to keep their enterprises operational late into the night. This would not only boost profit for the shops and economy for the area but it would also encourage prospective entrepreneurs to set up their businesses.

 

Fostering social connectivity

 

Street light poles play a significant role in promoting social interaction between people residing in a rural area. Well-lit public spaces would mean an increase in social gatherings, community events and recreational activities. These are perfect occasions for residents to come together and form long-lasting bonds with each other. Street lighting can also pave the way for educational and cultural events, both of which can greatly enrich the lives of residents.

 

Improving access to essential services

 

Access to essential services is a fundamental right, regardless of geographical location. Street light poles play a pivotal role in ensuring that rural communities have improved access to healthcare, education, and emergency services. Illuminated pathways make it easier for ambulances and emergency responders to navigate rural areas during critical moments. Additionally, well-lit roads facilitate the transportation of goods and services, ensuring that essential supplies reach rural markets and healthcare centres without interruption.

 

Supporting sustainability

 

Street light poles can allow rural regions to adopt sustainable methods of lighting the streets. These poles can be customised to use LED lights, which reduces electricity consumption. In other cases, solar panels can be installed on the poles too. This would effectively eliminate the need for electricity to power the lights.

 

Promoting tourism and cultural heritage

 

Rural areas are a treasure trove of cultural heritage and brilliant scenic views. The only thing that deters tourists is the lack of proper lighting in the streets. With street light poles installed, more tourists would be encouraged to come and explore these regions. Increased tourists result in a boost to the local economy. It would also result in the popularisation of traditions, crafts and landscapes. Street light poles can be strategically placed to highlight points of interest, historical sites and scenic spots.

 

Looking for street light and smart pole manufacturers in India?

 

Explore our street light pole offerings. As a reputed manufacturer of Steel Tubular Poles, we strictly adhere to IS-2713/80 standards, spanning Parts 1 to 3. We take great pride in our timely delivery services and boast a manufacturing capacity of up to 2,50,000 poles per year. Our poles are not just robust but also versatile, designed with modular tubes for easy transport, even in challenging terrains. They are simple to install, require minimal maintenance, and are highly resistant to corrosion and harsh weather conditions. The quality of our materials is second to none, utilising best-in-class steel from industry leaders such as SAIL and TATA. Also, we hot-dip galvanise our poles in zinc sourced from Hindustan Zinc, ensuring their durability and longevity. Our logistics management is top-notch, guaranteeing that our products reach you in perfect condition and on schedule. We are committed to providing exceptional after-sales support and offer complete turnkey solutions across pan India through our specialised project team.

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High mast lighting systems are essential for illuminating large outdoor spaces such as highways, airports, stadiums, and industrial areas. These systems consist of tall poles with multiple light fixtures mounted at significant heights, requiring efficient cable management and wire protection to ensure safe and reliable operation. Here, we share some of the insights into efficient cable management during and after high mast pole installation.

1. Cable routing and organisation.

 Proper cable routing and organisation are critical for high mast lighting systems to prevent tangling, reduce stress on cables, and facilitate ease of maintenance. The following techniques can be employed:

-          Cable trays: Install cable trays along the length of the mast to support and route cables. Cable trays ensure proper separation and organisation of cables, making it easier to identify and address any issues that may arise.

-          Cable ties and clips: Secure cables to the mast structure using cable ties or clips at regular intervals to prevent them from hanging loosely and potentially getting entangled with moving parts or machinery.

-          Segregation of power and control cables: Separate power cables from control or communication cables to minimise interference and ensure proper functioning of the lighting system.

2. Cable protection and insulation

 High mast lighting systems are exposed to various environmental conditions, including extreme weather, UV radiation, moisture, and physical stress. To protect the cables and ensure their longevity, the following measures should be implemented:

-          Conduit systems: Use conduit systems to enclose and protect cables from physical damage, UV exposure, and moisture.

-          Cable glands and fittings: Install cable glands and fittings at entry and exit points of the mast to provide a secure and weatherproof seal. These components help prevent moisture ingress and protect the cables from external elements.

-          Heat shrink tubing: Apply heat shrink tubing to individual cables or cable bundles to provide insulation and protection against abrasion, chemicals, and environmental factors. Heat shrink tubing shrinks when heated, creating a tight seal around the cable, ensuring long-term durability and reliability.

3. Bonding and grounding

 Proper grounding and bonding are important for electrical safety and system performance. The following steps should be taken:

-          Grounding: It is important to ensure effective grounding of the high mast lighting system. This involves securely installing grounding rods or plates at the base of the mast and connecting them to the system's grounding conductor. Grounding helps to dissipate electrical charges and provides a safe path for current flow, reducing the risk of electrical hazards.

-          Bonding: All metallic components of the system, including poles, fixtures, and cable trays, should be bonded to prevent differences in potential and mitigate the risk of electrical shock. Bonding conductors establish a continuous electrical connection between the various components, ensuring that they are at the same electrical potential.

4. Surge protection

Surge protection is essential to safeguard high mast lighting systems from power surges, lightning strikes, and electrical disturbances. Surge protection devices (SPDs) can be installed at strategic points within the system to divert excessive voltage and protect sensitive electronic components. By reducing the risk of voltage spikes, SPDs help prevent damage to cables, control systems, and lighting fixtures, ensuring the system's longevity and minimising downtime.

Looking for a reputed high mast manufacturer in India?

Explore High Mast Lighting Systems from Utkarsh India. Our in-house design facilities include structural and foundation design capabilities, validated by IIT-Kharagpur using PLS and specialised software. Our high mast lighting systems are available in both three-point and two-point suspension configurations. To ensure durability, our systems feature rust-free electroplated rope drums, sprockets, and torque limiters. The rope drum is designed with left and right-hand grooves for better alignment of the ring, ensuring optimal performance. Lantern Rings are available in both detachable arm and fixed arm options.

To enhance corrosion resistance, we use a seven-tank galvanising process for better adhesion and uniformity. Our plants are equipped with comprehensive testing facilities, including a spectrometer for chemical analysis. All trailing cables comply with IS 9968 (P-1) standards for safety and durability. Stainless steel hardware is used to ensure a longer lifespan. The head frame is equipped with a stainless steel axle and an anti-rotation clamp to protect the axle from damage.

We also provide a stainless steel guide roller for smooth cable and rope movement. The lifting mechanism features a heavy-duty drive chain, and safety locking ropes are included for high mast safety. The motor is equipped with dual safety protection, both mechanical and electrical. Optional anti-theft nuts for foundation bolts, along with a specially developed wrench, are available. Prior to dispatch, all winches and motors undergo proper load testing. Structural designs are checked for all orders before production, ensuring quality and reliability. Wind tunnel testing is conducted at IIT-Kanpur to validate our designs for optimal performance in windy conditions.

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High mast poles are tall structures that support powerful lighting fixtures. They are used to illuminate large areas, such as highways, sports arenas, and public spaces. The impact of high mast poles on lighting quality and safety is important to understand in order to create well-lit environments that promote the well-being of individuals. Here, we share some of the useful insights on lighting and safety features of high mast poles.

 

1. Improved lighting and safety:

 

With their elevated height, they minimise shadows and dark spots, ensuring even distribution of light. This improves visibility for motorists, pedestrians, and users of recreational areas. Also, this feature enhances safety and reduces the risk of accidents. High mast lighting also increases the perception of security, creating well-lit spaces that deter criminal activities. They instil a sense of safety in the surrounding areas.

 

2. Wide area coverage:

 

One of the key advantages of high mast poles is their ability to cover large areas effectively. The tall structures, typically ranging up to 60 metres, maximises the illumination range of the lighting fixtures. This makes high mast lighting suitable for illuminating expansive spaces such as airports, seaports, industrial yards and parking lots. Fewer poles are required compared to traditional lighting systems. Thus, high mast poles offer cost-effective solutions for achieving consistent and reliable lighting across vast areas.

 

3. Structural stability:

 

Safety considerations play an important role in the design and installation of high mast poles. These structures are engineered to withstand harsh weather conditions, including high winds, heavy rain, and snow. The foundations of high mast poles are designed to provide stability and prevent excessive swaying or tipping. Also, safety measures such as anti-climbing devices and lightning protection systems are incorporated to minimise accidents and potential damage.

 

4. Regular maintenance:

 

By ensuring regular maintenance, the high mast poles can continue to operate at their best, providing reliable and effective lighting. Proper maintenance also plays a crucial role in upholding safety. It minimises downtime, reducing the chances of lighting failures or outages that could potentially lead to hazardous conditions. Regular inspections can help identify any issues or malfunctions, allowing for prompt repairs and preventing potential safety risks associated with poorly maintained lighting systems.

 

When planning high mast lighting systems, it's important to focus on achieving proper light distribution and uniformity. Designers can do this by carefully placing the lighting fixtures and adjusting the beam angles. This helps to reduce glare and shadows while ensuring that the illuminated areas are well-covered.

 

 

Looking for a reliable high mast supplier?

 

Explore Utkarsh High Mast Lighting Poles. Our high mast lighting poles have successfully passed various tests conducted by renowned testing agencies. These include a Wind Tunnel Test conducted by IIT Kanpur, which evaluated their performance under different wind conditions. A Structural Stability Test conducted by CSIR Chennai ensured that the poles exhibited the necessary strength and durability. The polygonal poles underwent Type Testing by NSIC to confirm their adherence to specified standards, while the winch component underwent Type Testing by IIT Kharagpur to verify its functionality. These tests validate the quality and reliability of the Utkarsh high mast lighting poles, ensuring their suitability for use in a range of applications.

 

We have the highest production capacity for High Mast and Polygonal poles in the country. Our advanced production facilities, located in West Bengal, include 2 state-of-the-art units equipped with 4 galvanising units. With our robust infrastructure, we have the capability to manufacture up to 1,000 high mast poles and 25,000 polygonal poles per month. This substantial production capacity allows us to meet the demands of various projects and deliver efficient solutions to our customers.

 

We have an in-house facility dedicated to design, research, and development, as well as testing for raw materials, in-process items, and finished goods. This comprehensive facility allows us to thoroughly assess and verify the quality and performance of our products. We conduct periodic type testing of both the structure and components to ensure they meet the latest specifications outlined by the relevant standards, such as the IS (Indian Standards) specifications.

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Parking lot is a large area designated for vehicles to park, which can be open or covered depending on the space available. As people need a secure location to park their private vehicles, parking lots have become an essential feature of residential and commercial buildings.  To ensure the safety of vehicles in a parking lot, it is important to have proper illumination. A well-lit parking lot provides easy navigation, reduces the risk of accidents, and limits the potential for criminal activities. To achieve adequate illumination, experienced lighting professionals and engineers should be employed. For larger parking lots, an appropriately sized high mast lighting system is a recommended solution. If you are looking for more information on high mast lighting for parking lots, here is a useful read.

1. Choose the right high mast pole manufacturer: 

Choosing the right manufacturer for your high mast pole is important to ensure high-quality and long-lasting performance. This is especially important in commercial parking lots where adequate lighting is essential to reduce shadows between parked cars and provide enough space for vehicles to manoeuvre safely. Utkarsh India is a trusted manufacturer of high mast lighting poles, offering numerous benefits that make them an ideal choice for parking lot lighting. Let us take a look at some the reasons why: 

• They can be manufactured up to 60 metres.  

• They are manufactured using steel sourced from TATA or SAIL which is hot-dip galvanised in Zinc from Hindustan Zinc

• The materials used in these poles conform to the rigorous standards of BSEN 10025 Grade SJ 355 JO, ensuring they are built to last.

• The high mast poles are wind tunnel tested at IIT Kanpur.

• The vetted design software by Jadavpur University Kolkata  ensures structural stability of the mast. 

• Our high mast poles are available both in three point and two point suspension.

2. Determine the height

When illuminating a parking lot, it is important to understand the height at which these lighting masts are to be installed. Ensuring proper height of the high mast light pole can significantly improve the visibility of the space. Factors such as size and layout of the parking space determine the height of the high mast poles required for the parking lot. Ideally, the height of the high mast poles should be directly proportional to the width of the parking lot. However, there are other underlying factors that need to be taken into consideration such as feasibility and space limitations.  A lighting expert or an engineer is usually employed to carry out a general field analysis so that they can state the requirements for parking space. 

3. Least and most busiest hours of the parking lot

It is important to provide sufficient lighting in busy parking spaces to enhance safety and prevent crime. Adequate lighting during peak hours can also improve the safety of drivers. The placement of the lighting fixtures is determined by the traffic experienced by the parking lot. In parking lots with ample natural light during the day, high mast poles can be installed at a considerable height to maximise the utilisation of both natural and artificial lighting. However, if the parking lot is busier at night, the fixtures should be placed lower to provide focused illumination. It is essential to install high mast poles in a way that reduces glare and shadow formations, regardless of their placement.

4. Voltage and wattage

It is important to consider the voltage of the lamps used in high mast poles. The layout of the parking space, if the area is enclosed or open and if the place receives heavy or moderate traffic- all determine the power of the lamps needed.

5. The distance between two fixtures

The height of the mast and the lumineers used in high mast poles are crucial factors to consider when installing high mast lighting systems in parking lots. It is important to place them at regular intervals to ensure uniform lighting throughout the parking lot. To reduce the formation of shadows and illuminate the space effectively, the spacing between the fixtures should be between 2 to 4 times the mounting height of the fixtures. 

As one of the leading  high mast manufacturers in India, we offer the best quality high masts in the industry.

Here are a few reasons why you should choose us:

• We have more than 15 years of rich experience in manufacturing High mast & Polygonal Poles.

• We are a 100 % national brand, having the largest production capacity of high masts and polygonal poles in India.

• Provides after sales service, with a 1 year service

• They undergo 7 tank galvanising process for better adhesion and uniformity.

• All testing facilities are available in plants including Spectrometer for chemical analysis.

• All Trailing cables conform to IS 9968 (P-1) for safety and durability.

For information on high mast light poles, contact us.

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High mast poles, typically made of steel, have multiple uses and are commonly used across various industries. There are several types of high mast poles that serve different purposes. Street lighting masts, for instance, are commonly installed in high roads, road junctions, and transport depots to provide area lighting. Stadium masts are used in sports fields, stadiums, and playgrounds to ensure adequate lighting. Signage masts, on the other hand, hold signage for retail stores and commercial establishments. Solar masts use solar energy to provide lighting in an area. High mast lighting poles are a specific type of pole that has a light fixture attached at the top and is used to illuminate large areas such as ports, railways, docking stations, shipping areas, and large parking spaces.

If you are looking for reputed high mast poles manufacturers in India for your next project, check this useful read. In this article, we will share some of the useful insights on Utkarsh high mast poles:

1. They are customisable: The height of the Utkarsh high mast poles depends on the application.  We offer a range of high mast poles that are used across industries: 

• High Mast Lighting Systems (10m-60m) 

• Octagonal Conical Street Lighting Pole (10m-60m)

• Decorative Lighting Pole (3m onwards)

• Utility Pole (5m onwards) 

• Sports Lighting Structure (16m-60m) 

• Signage Mast Structure Unipole (10m-60m)

• Solar Pole and Mast Structure (3m-20m) 

• Flag Mast (10m-60m) 

2. They are designed to resist adverse weather conditions: High mast lighting systems are typically exposed to severe atmospheric conditions, including adverse weather events such as rain, humidity, storms, earthquakes, as well as high pressure and temperatures. The design of  Utkarsh high mast poles is intended to withstand these various climatic changes and resist external forces, remaining unyielding. Our high mast poles are tested to ensure they can withstand different weather conditions. This is crucial to ensure the poles are structurally sound and won't fail in severe weather like heavy rain, high winds, or earthquakes. Testing helps identify design weaknesses and vulnerabilities, enabling us to make adjustments that enhance their resilience. Through rigorous testing, we guarantee the safety and stability of our high mast poles in harsh weather conditions, ensuring they last long.

Some of the tests that our products undergo include: 

• Wind tunnel Test by IIT Kanpur

• Structural Stability Test by CSIR Chennai

• Type Testing of Poles by NSIC( National Small Industries Corp Limited)

• Type Testing of Winch by IIT Kharagpur

3. Manufactured using high-quality machinery: Our high mast poles are manufactured using high-quality machines such as 

• Plasma Sheet Cutting

• CNC Press Break

• 7-tank Galvanization Process

• CNC Pole Closing

By using high-quality machinery, defects and weaknesses in the poles are minimised, reducing the likelihood of failure or breakdown over time. Modern manufacturing techniques and machinery also improve efficiency, resulting in faster production times and cost savings for customers. 

4. Standards and specifications: Our high mast poles conform to the below mentioned standards and specifications: 

• Design Standard – As per IS 875(Part – III) & ILE TR 7

• Materials – As per BSEN 10025 Grade SJ 355 JO

• Base Plate & Foundation Bolts – As per IS 2062 

• Galvanization – As per IS 2629,4759,BSEN ISO 1461

• Welding – As per IS 9595 / IS 10178 

5. Other services offered: We also offer these services: 

• Getting the designing and drawings done as per the clients’ requirements

• Getting the approvals done as per the requirements from the competent authorities

• Getting protos made if required and getting the required testing done

• Understanding the schedule of the project and making the lots ready as per that

• Getting the inspections and checks done in time before arranging for despatch to site

• We also have consultancy and after-sales support services for installation and commissioning of our products. We also offer  erection services whenever required

6. Application areas :  Our high mast poles are widely used in airport lighting systems, highway lighting systems, railway area-PWD projects, road signage poles and unipoles.

Looking for high mast pole manufacturers in India?

We are a 100% national brand with the largest production capacity of high mast poles and polygonal poles in India. We have more than 15 years of experience in manufacturing high mast & polygonal poles.We have a production capacity of 3,00,000 units of polygonal poles and 12,000 units of high mast poles per annum. Our high mast poles are hot dip galvanised to make them more durable and long-lasting. They are easy and safe for installation and use. We use state-of-the-art technology to manufacture from our ISO 9001, ISO 14001 and ISO 45001 certified plants located in West Bengal.

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In warehouses, proper lighting is important to ensure the safety of workers and to create a safe and effective work environment. A well-designed warehouse lighting plan takes into account different factors such as the specific needs of the space, safety of the workers and the kind of work performed in the designated space. As one of the leading high mast manufacturers in India, we share some of the important tips on warehouse lighting:

1. Proper Illumination: There should not be any dark corners or shadowy areas in a warehouse. To reduce the risk of accidents and safety hazards, all corners of a warehouse should have proper lighting. There are different types of lighting solutions such as fluorescent, metal halide and sodium vapour lighting. Choose and install right lighting solutions that not only illuminate space but also improve productivity. 

In well-designed warehouses, both overhead and task lighting are used. Overhead lighting illuminates the entire space, while task lighting is focused on specific areas or tasks. 

Mast poles are used in warehouses and other industrial settings for overhead lighting. These poles are tall structures, usually made from steel and aluminium, and are designed to support light fixtures at the top. They are positioned strategically throughout the warehouse to ensure that there is sufficient lighting in every corner. These poles can also be adjusted or moved as per requirements.  

When buying a high mast pole for a warehouse, check the height of the mast pole. Also, the weight of the light fixtures should be taken into account. The mast poles should be of the right height. If the poles are too tall, they tend to become unstable and pose difficulty during installation. 

2. Regular inspection: Methodical and planned inspection of the lighting solutions and mast poles are important to avoid safety hazards. Maintenance staff must check for cracks, corrosion, or other signs of damage on the mast poles. They should inspect the anchor bolts and base plates for any signs of rust or corrosion. It is important to clean the mast poles on a regular basis as it can prevent the build-up of dirt and debris. The maintenance staff must check the electrical panel on a regular basis to ensure that the breakers and fuses are working correctly and that there is no corrosion or rust buildup. They should also replace burnt out bulbs and keep the light fixtures clean. Also, the staff should be properly trained to handle electrical equipment. They should wear protective gear and shut off power sources before performing maintenance. 

3. Reduce the glare from lamps: Reduced glare not only ensures the safety of the space but also reduces the pressure on the eyes of the workers. Here are some important aspects that a lighting - plan includes: 

• Selecting lamps with a lower colour temperature. 

• Using diffusers or reflectors to reduce glare. 

• Positioning lamps so that they do not shine directly into workers' eyes. 

• Installing shades or filters on lamps to reduce glare. 

• Adjusting the light output of lamps to reduce glare. 

• Using matte or satin finishes on walls, floors, and ceilings. 

Also, workers must be encouraged to report any problems with glare from lamps. 

4. Install GFCI (Ground-Fault Circuit Interrupters):  GFCI (Ground-Fault Circuit Interrupters) device is an important part of any electrical safety plan which is meant to provide added protection against potential electrical shocks and electrocution by interrupting the flow of electricity. Such situations can occur in the event of a ground fault. GFCI devices are highly recommended for industrial lighting. GFCI devices should be installed by carefully following the manufacturer's instructions and while paying close attention to the ground fault circuit interrupter's rating.

Looking for a reputed high mast manufacturer for your warehouse?

We are one of the leading high mast pole manufacturers in India. We have more than 18 years of experience in manufacturing high mast poles. Our high mast poles are available both in three point and two point suspension. Our products are durable, manufactured with precise engineering and offer easy installation. Our high mast lighting poles conform to IS Standards and can withstand wind speed as per IS 875 (P-3):2015 and can be customised up to 300 Kmph. For lighting mast, type testing of poles is done by NSIC( National Small Industries Corp Limited). We have a stringent quality assurance policy that is not only followed at the time of manufacturing but also at the time of dispatch. We export to countries such as Nepal, Qatar, Oman, Rwanda, Togo and Sharjah-UAE.

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A high mast pole supports high-intensity lighting for large areas such as airports, highways, industrial complexes and sports fields. If you are looking for mast suppliers for your next project, it is important that you select the right supplier because it can have a significant impact on various aspects of your operations. When you select the right high mast pole supplier, you can rest assured that the high mast poles are of high quality and can withstand high-speed wind.

Here we discuss some useful tips that can help you select the right high mast supplier:

1. Know the products offered:

Before you choose a high mast supplier, it is important to know the range of products that a company is offering:

At Utkarsh India, we offer a wide range of high masts, such as:

• Stadium mast with raising lowering systems

• Stadium mast with ladder

• Stadium mast with maintenance platform & detachable man rider arrangement

• CCTV mast

• LIGHTING mast

• Signage mast

• Flag mast

• Signage pole

• Smart pole

• Solar pole

2. Check the production capacity:

A reputed high mast supplier must have good production capacity. As a reputed high mast supplier, we have the latest CNC operated machines and a team of expert engineers and technicians. As a result, our high mast capacity reaches up to 10,000 units per annum, and our stadium mast ladder can be manufactured up to 60 metres.

We have the largest production capacity in India with an annual output of 300000 polygonal/octagonal poles for lighting mast. At such large scales, buying our high masts not only ensures quality but also great cost savings for our customers.

3. Consider experience and expertise:

Once you have identified potential high mast suppliers, it is important to ensure that your list includes companies with the necessary experience and expertise. We are recognised as one of the leading high mast suppliers in India with over 18 years of experience in this domain. Our comprehensive range of high mast & pole products can be seen in numerous places across India, as well as in countries such as Qatar, Nepal, Rwanda, Oman, Togo and Sharjah-UAE. As an established authority within the industry, we have countless satisfied customers across different verticals such as port trust, Indian railways, national highway authorities and various power plants.

4. Check whether they meet the IS Standards

When selecting a high mast supplier to work with, it's important to make sure that they provide masts that conform to the IS Standards and can withstand weather conditions. At Utkarsh India, we guarantee that all of our high masts meet these requirements. For instance, when it comes to our stadium mast with raising lowering systems, we are BIS licence holders of IS: 2713. Our lighting masts are tested by NSIC( National Small Industries Corp Limited) and our stadium masts with ladders have passed the wind tunnel test conducted by IIT Kanpur. Our stadium masts with maintenance platforms & detachable man rider arrangement have passed the structural stability tests conducted by CSIR Chennai. Also, our CCTV masts have passed the type testing of Winch by IIT Kharagpur.

Our masts stand up to wind speeds up to 300 kmph. Additionally, we ensure that our masts have undergone the 7-tank galvanisation process and are equipped with stainless steel hardware for better durability.

5. Check the logistics & delivery features:

It is important to check the logistics and delivery features while selecting a high mast supplier. When you choose our product, you can trust that the logistics and delivery are taken care of. We offer quick delivery services over India, ensuring that your orders get to you quickly and safely. We also offer a quality assurance policy at the time of manufacturing so all the products meet customer satisfaction and safety processes are thoroughly followed when dispatching materials.

6. Check production facilities:

When selecting a high mast pole supplier, you should ensure that they have the capacity to meet your requirements. We have in-house design facilities and testing facilities. For instance, we have spectrometer for chemical analysis and other testing equipment.

Are you looking for the best high mast supplier?

We are a reputed high mast supplier - our mast lighting poles are available in three point and two point suspension. We understand that high mast lighting poles require an extra emphasis on safety and security - which is why our high mast poles are designed keeping in mind important factors such as wind speed. All trailing cables conform to IS 9968 (P-1) for safety and durability. Also, we provide safety locking rope for high mast safety. If you are interested, contact us for more information.

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There are no two ways that lighting plays an important role in ensuring safety and security for workers in an industrial environment. In industrial setups such as warehouses, garages and factories, proper industrial lighting has a myriad of benefits such as it ensures a better visual experience, reducing the chances of accidents. Proper lighting can also reduce utility bills, which means reduced overhead costs. As one of the reputed high mast pole manufacturers in India, we share with you some useful insights on improving industrial lighting performance:

1. Make full use of daylight

   
   

   Optimising the use of daylight can lead to significant energy savings. Not just that, exposure to natural light can significantly increase mental alertness, productivity and psychological well-being. According to a study, natural lighting offers workers many benefits including better sleep quality and improved productivity. Large windows, transom windows and skylights can increase natural light in office designs. You can also replace the roof with translucent materials allowing in more natural daylight. This can increase the ambient lighting and thus requiring fewer light fixtures to be used during the daytime.

   
   

   Note: If you decide to install skylights on your roof, make sure that you keep the local weather in mind. Solar heat gain during the summer months may cause overheating issues, negating the benefits of daylight.

   
   
   

2. There should be enough lighting

   
   

   Sufficient lighting is important for an industrial environment. Lighting level requirements vary from one area to another and the task performed there. Here are a few things you should keep in mind when choosing lamps for your industrial setup:

   • CCT: Correlated colour temperature (CCT) defines the colour of light emitted from an electric light source. CCT is measured in units of Kelvin (K) – on a scale of 1,000 to 10,000. For an industrial space, anything from 2700 to 5000K is good, depending on factors such as the height of the ceiling and work that needs to be carried out. For outdoor lighting sites such as parking garages and security lighting, 3000-4000K is preferred.

   
   

   • CRI: Colour Rendering Index (CRI) refers to a measure of how an artificial light source shows an object's colour in comparison to daylight. Light sources with a CRI of above 80 to 90 are regarded as good as they help show the true colour of an object. In textile and printing facilities, lights with 90 CRI are preferred.




3. Install intelligent control systems

   
   

   Photosensors detect the presence of daylight or ultraviolet (UV) energy. Most photosensors consist of a semiconductor having a property called photoconductivity. Photosensors turn on or off the light fixtures in terms of the amount of daylight available. This intelligent control helps in making good use of daylight and helps to save energy consumption.

   
   

   Looking for a high-quality high mast lighting system for your industrial facility?

   
   

   We, at Utkarsh India, offer high mast systems that conform to IS Standards and can withstand high wind speed and other adverse weather conditions. They can also be customised to withstand wind up to 300 kmph. They also undergo the wind tunnel test from IIT-Kanpur. We also export high mast systems to Nepal, Qatar, Oman, Rwanda and other countries. We are a trusted supplier for Indian Railways, Port Trust, National Highway, CPWD, PWD and Power Plants and Power Distribution Authorities. To get a quote, fill in your details.

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If you are planning to design and install a new lighting system in Kolkata, it's important that you choose the righthigh mast pole manufacturers for yourproject. High mast poles are complex and are used in roadways, ports, and other industrial areas. You need to ensurethat the high masts you are using aredurable, can withstand high-speed wind and are designed as per industry standards. To help you find reliable high mastpole manufacturers in Kolkata that can understand your requirements and deliver the right type of products, here aresome useful tips

1. Understand what you are looking for:

Before you start looking for high mast pole manufacturers in Kolkata,understand what you want. High masts are of different kinds. Do youwant a particular type of mast or are you looking for a one-stop manufacturerwho can supply different types of high masts? Do you have any specialisedrequirements and looking for manufacturers that offer high masts that can becustomised?

2. Shortlist companies from manufacturer directories or industry events:

Once you have zeroed in on your requirements, it's time to find high mast pole manufacturers in KolkataYou can check online manufacturer directories. Often you will find companies that are vettedand reviewed by the team of online directories. You can even attend industryevents to meet representatives of good manufacturers.

3. Ask for referrals:

If you have any connections in the field, don'tbe afraid to ask for referrals. You can connect with manufacturers and checkwith them if they fit your requirement.

4. Shortlist companies by their experience and expertise:

Once you have a created list of manufacturers,shortlist the ones you wish to work with. While shortlisting, make it a pointto consider experience and expertise. As a leading high mast supplier in India, we offer a wide range ofhigh mast lighting systems. We also export high masts to Nepal, Qatar, Oman, Rwanda, Togo, and Sharjah-UAE. We are a trustedsupplier for Indian Railways, Port Trust, National Highway, CPWD, PWD and PowerPlants and Power Distribution Authorities. To get a quote, fillin your details.

5. Check production facilities

When you select high mast pole manufacturers in Kolkata, you must ensure that theyare capable of matching the supply to your requirements. If need be, theyshould be able to scale up as well. We, at Utkarsh India, have in-house designfacilities. We have the production capacity of manufacturing 6,000 Pcs a year.

6. Products must meet meet industry standards

Make sure that the high mast pole manufacturers in Kolkata you work with make highmasts that conforms to IS Standards and can withstand high wind speed and otheradverse weather conditions. Our high masts conform to IS Standards. They can becustomised to withstand wind up to 300 kmph. Our high masts undergo the 7 tankgalvanising process. All the hardware supplied is stainless steel for a betterlife. They also undergo the wind tunnel test from IIT-Kanpur.

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Utkarsh high mast poles are used extensively for lighting projects and power distribution in India and countries such as Qatar, Nepal, Rwanda and Oman. They are used for roadways, ports and industrial area lighting. If you are a contractor looking for high mast poles, here are some useful FAQs on Utkarsh high mast pole that will help you make an informed decision: 

 

Question 1: What is the height of a high mast pole?
High mast poles can be of 40 feet to 150 feet, depending on the application. Utkarsh high mast pole lighting systems can be customised as per client specifications.

 

Question 2: What wind speed can a high mast pole withstand?
Standard masts are suitable for wind speeds of 180 kms/hour. Manufactured conforming to IS Standards, Utkarsh high mast poles can withstand wind speed as per IS 875 (P-3):2015 and can be customised to withstand wind speed up to 300 kmph.

Question 3: What are the different types of high mast poles?
Some of the common types of high mast poles are:

1. Stadium Mast: They are installed in stadiums, fields and playgrounds for adequate lighting.
2. Signage mast: These mast poles hold signage at retail stores and other such commercial establishments.
3. Solar Mast: Solar high mast provides light to an area using solar energy.
4. High mast lighting poles: It is a type of pole that has a light fixture fixed at the top. They can illuminate large areas such as ports, railways, lanes, docking stations, shipping areas and large parking spaces.

 

Question 4: What are the factors to consider when buying a high mast pole?

Choosing a high mast pole for a project is an important decision. Therefore, you must keep in some important factors such as:

1. Wind load capacity: Standard masts are suitable for wind speeds of 180 kms/hour.  However, for coastal locations, the mast pole must be able to withstand  225 kmph. Our mast poles can be customised up to 300 kmph.
2. Pole height: High mast poles are in various sizes and heights. An engineer must conduct a proper survey to know what is the ideal specifications needed for application.
3. Mount: High mast poles come with various types of mounts such as direct installation, slip fitter mount, adjustable mount, and universal mount. Choose the kind of mounts that are used according to the application.

 

Question 5: Why buy Utkarsh high mast pole?
We are among the preferred high mast pole suppliers  for Indian Railway, Port Trust, National Highway and MCDs. We offer a wide range of high mast lighting poles that can be customised as per client needs. Utkarsh mast poles are passed through various testings to adhere to expected requirements and standards. We also provide safety locking rope. Structural design of all orders are checked before production. Utkarsh high mast pole lighting systems can be customised as per client specifications.

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If you are designing and installing a new lighting system or retrofitting an old one, there are key factors you need to take into consideration. Lighting systems for industrial facilities is not as simple as turning a switch on and illuminating the workplace. There are many factors that need to be considered in terms of safety of those who will be working there.  As one of the leading  high mast pole manufacturers in India, we share with you  

Some industrial lighting safety tips:

Make sure that the work area is well-lit.

This will help the staff see potential hazards and avoid accidents.

Lights must be inspected regularly.

They should be checked for any damage or wear and tear that could potentially cause an accident. Bulbs should not be changed bare hands as this can lead to accidental burns. 

Reducing glare from lamps

• Select lamps with a lower colour temperature.
• Use diffusers or reflectors to reduce glare.
• Position lamps so that they do not shine directly into workers' eyes.
• Install shades or filters on lamps to reduce glare.
• Adjust the light output of lamps to reduce glare.
• Encourage workers to report any problems with glare from lamps.
• Regularly inspect lamps and lighting fixtures for signs of wear or damage.
• Replace any lamps or lighting fixtures that are not working properly.

Install GFCI (Ground-Fault Circuit Interrupters)

The GFCI (Ground-Fault Circuit Interrupters) device is an important part of any electrical safety plan. It provides added protection against electrical shocks and electrocution by interrupting the flow of electricity in the event of a ground fault. While GFCI devices are not required by law, they are highly recommended for any outdoor lighting or industrial lighting installation.When installing GFCI devices, it is important to carefully follow the manufacturer's instructions. Pay close attention to the ground fault circuit interrupter's rating and always use a device with a higher rating than the circuit it is protecting. It is also important to install GFCI devices in areas where there is a risk of shock or electrocution, such as near swimming pools, hot tubs, or in damp or wet locations.

Electrical maintenance work should be carried out with utmost caution. The main power supply should be shut off during electrical maintenance.

Note: Keep a first-aid kit nearby. In case of an accident, it's always good to have a first-aid kit close by. All employees who work with the lighting systems or are part of the electrical maintenance team should be trained in emergency first aid.

Looking for a high mast pole for your industrial space?

As one of the leading high mast pole manufacturers in India, Utkarsh India offers a wide range of products. Our high mast lighting poles are manufactured conforming to IS Standards. Our high mast lighting poles are available both in three point and two point suspension. Known for their durability, precise engineering, and easy installation, Our products are exported to countries such as Nepal, Qatar, Oman, Rwanda, Togo, and Sharjah-UAE. Our products undergo stringent quality checks to ensure that they meet international standards. We also offer customised solutions to our clients. To get a quote, fill in your details.

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If you are designing and installing a new lighting system or retrofitting an old one, there are key factors you need to take into consideration. Lighting systems for industrial facilities is not as simple as turning a switch on and illuminating the workplace. There are many factors that need to be considered in terms of safety of those who will be working there.  As one of the leading  high mast pole manufacturers in India, we share with you  

Some industrial lighting safety tips:

Make sure that the work area is well-lit.

This will help the staff see potential hazards and avoid accidents.

Lights must be inspected regularly.

They should be checked for any damage or wear and tear that could potentially cause an accident. Bulbs should not be changed bare hands as this can lead to accidental burns. 

Reducing glare from lamps

• Select lamps with a lower colour temperature.
• Use diffusers or reflectors to reduce glare.
• Position lamps so that they do not shine directly into workers' eyes.
• Install shades or filters on lamps to reduce glare.
• Adjust the light output of lamps to reduce glare.
• Encourage workers to report any problems with glare from lamps.
• Regularly inspect lamps and lighting fixtures for signs of wear or damage.
• Replace any lamps or lighting fixtures that are not working properly.

Install GFCI (Ground-Fault Circuit Interrupters)

The GFCI (Ground-Fault Circuit Interrupters) device is an important part of any electrical safety plan. It provides added protection against electrical shocks and electrocution by interrupting the flow of electricity in the event of a ground fault. While GFCI devices are not required by law, they are highly recommended for any outdoor lighting or industrial lighting installation.When installing GFCI devices, it is important to carefully follow the manufacturer's instructions. Pay close attention to the ground fault circuit interrupter's rating and always use a device with a higher rating than the circuit it is protecting. It is also important to install GFCI devices in areas where there is a risk of shock or electrocution, such as near swimming pools, hot tubs, or in damp or wet locations.

Electrical maintenance work should be carried out with utmost caution. The main power supply should be shut off during electrical maintenance.

Note: Keep a first-aid kit nearby. In case of an accident, it's always good to have a first-aid kit close by. All employees who work with the lighting systems or are part of the electrical maintenance team should be trained in emergency first aid.

Looking for a high mast pole for your industrial space?

As one of the leading high mast pole manufacturers in India, Utkarsh India offers a wide range of products. Our high mast lighting poles are manufactured conforming to IS Standards. Our high mast lighting poles are available both in three point and two point suspension. Known for their durability, precise engineering, and easy installation, Our products are exported to countries such as Nepal, Qatar, Oman, Rwanda, Togo, and Sharjah-UAE. Our products undergo stringent quality checks to ensure that they meet international standards. We also offer customised solutions to our clients. To get a quote, fill in your details.

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Be it in urban areas or rural areas, street lighting promotes security and enhances the quality of life by making roads, parking spots, and public places accessible in the late evening and night. If you are a contractor planning to buy street lights for your company, you may already have an idea of how selecting street lights requires time and effort. As one of the leading street light pole manufacturers in India, we have curated some of the most frequently asked questions and their answers on effective street lighting:

Question 1: What is the purpose of the street lights?

By illuminating parks, roads, and other public spaces, the risks of injuries and accidents can be reduced. Street lighting improves safety for drivers, riders, and pedestrians.

Question 2: What are the different factors to consider when buying street lighting?

Here are some important factors to consider when buying street lights:

• HID vs. LED: There are many different light bulbs available on the market, so it is important to choose one that is durable. LED bulbs are a popular choice for street lighting because they are energy-efficient and long-lasting.
• Durability: Street lights are outdoor lighting solutions. Ordinary street light poles often fail due to poor body construction. When buying streetlights, the body of the light can withstand adverse weather conditions. For instance, our street lights conform to BIS 875 Part III and ILE TR7 and can withstand wind speeds up to 300 km/hour.
• The area to be illuminated: When buying street lights, it is important to keep the end-user in mind. Knowing the width of the road, the distance between poles, and safety requirements can help make an informed choice. 

Question 3: What are the features of an effective street lighting plan?

An effective street lighting plan integrates efficient lamp technologies, optimum pole placement, efficient light distribution, and aesthetics.

Question 4: What are the requirements for street lighting?

There are a number of requirements that must be met to ensure effective street lighting.

• First, the light source must be powerful enough to illuminate the area adequately.
• Second, the light must be properly distributed to illuminate the entire area evenly.
• Finally, the light must be properly shielded not to cause glare or light pollution.

Question 5: How many types of street light poles are there?

As one of the leading street light pole manufacturers in India, we offer the following types of street light poles.

• Conical pole: Conical street light poles are the most common type of street light pole. They are typically made from metal or concrete and have a tapered, cone-shaped design. The advantage of conical street light poles is that they are very strong and can withstand the speed of the wind up to 300km/hr.
• Polygonal/Octagonal Poles: Polygonal/Octagonal Poles are a type of street light pole that is characterised by their eight-sided shape. These poles are typically made from steel or concrete, and they are often used in areas where traditional round poles would be impractical or unsafe.
• Steel Tubular Poles: Steel tubular poles are a type of street light pole that is made out of steel tubing. These poles are generally used in urban areas and are often used to support high-powered lamps. Steel tubular poles are usually much taller than other street light poles, which helps increase the visibility of the area in which they are installed.
  

Question 6: Which are the best street light pole suppliers in India?

We are among the best street light pole suppliers in India. We offer a wide range of street lighting poles. We offer light poles for a wide range of applications. We offer lighting poles starting from 3 meters to any size as per customer specifications and design requirements. Our street lights come with external and internal hinges that ensure a better anti-vandalism system.

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High-mast lighting poles (HMLs) are elevated fixtures that illuminate a large area uniformly. The pole is generally 40 to 150 feet high, with multiple fixtures to distribute adequate light. Sports venues, airports, and highways are examples of a few locations that require high-mast lighting pole. Moreover, such areas are prone to accidents post-sunset making HMLs a mandatory inclusion.

HMLs Structure

Before you plan to install HMLs, you should know the structure and how it fits into your requirement.

The HML system includes three primary categories:

·        Structure of the mast

·        Headframe

·        Luminaries

The headframe comes in several designs and is either mobile or fixed.

Mobile structures involve a winch mechanism to manoeuvre and maintain the luminaire. Moreover, these headframes also come with a latching mechanism that supports the weight of the headframe and lighting fixtures.

Benefits of High Mast Light Pole

Here are some reasons why you might require installing high mast light pole for outdoor areas:

Environment Friendly

Earlier, it was more common to use HIDs lamps for high mast light pole. However, it was not environmental-friendly because it generated high-pressure sodium, mercury vapour, and metal halide. On the contrary, LED lights are free from such toxic gases, making them harmless for users and the environment.

Saves Energy

LED lamps used for high mast light pole save energy and offer durability. These range from 209 to 750 watts and are manufactured in a way to reduce energy consumption by 50 to 80% compared to HIDs.

Cost-effective

LEDs manufactured for high mast light pole increase longevity. Moreover, the process ensures that the generated voltage degrades slowly and gradually. It extends the lifespan of the LED lights and makes them cost-effective for the user.

Quality

Every high-mast lighting pole will have at least 4 to 6 fixtures for LEDs. The multi-point design evenly distributes light in different directions. Moreover, high lighting levels offer maximum coverage. If you avail LEDs in various colour temperatures, it increases brightness.

Durability

Consumer inclination towards LED lights is primarily because of durability and cost-

efficiency. LED floodlights are robust and long-lasting. They last 10 times longer than filament or gas-based lighting solutions.

With approximately 50,000 hours of longevity, LEDs make high mast light pole an excellent investment for corporate solutions. Since the stress of regular maintenance reduces, it also saves money and time.

Controlled Heat Emission

High mast light pole generate a significant amount of heat due to the floodlights. Further, it is the most potent lighting appliance and contributes to the rise in temperature around the location installed. Previously, HIDs lamps created a significant hazard due to this. However, the heat emission from LED lights is restricted due to active thermal management.

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Why do You Need to Install HMLs?

Here are some reasons you could need HMLs for commercial or personal purposes:

Industrial Infrastructure

Chemical plants, petroleum refineries, open-pit mines, warehouses or manufacturing units may require HMLs to facilitate adequate light for production areas. Round-the-clock operations in such outdoor regions are impossible without a proper lighting facility.

Parking Lots

Commercial parking lots are usually enclosed areas that do not get adequate light throughout the day. To ensure there is enough space between two vehicles and reduce shadows between parked cars, HMLs are necessary.

Freight Terminals

HMLs can facilitate logistics activities in outdoor areas like seaports, airports, truck terminals, etc. Moreover, freight terminals with high piles of stacked cargo require high illumination to reduce shadows. Thus, HMLs can illuminate confined areas to facilitate loading and discharging equipment seamlessly.

Final Thoughts

Utkarsh India is one of the leading high mast pole manufacturers that facilitates the application of light illumination. With a clientele including Indian National Highway, Railway, Military Engineering Service, etc., we have proven to be the most reliable and trustable brand in India.

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Along major highways, or on the cross-sectional roads, high mast poles are luminaire pole structures that are seen every 100-200m. These poles are manufactured from stainless steel, to enhance the strength, ductility property, and wear resistance. However, to prevent the issue of fatigue and reduce wear and tear of the poles, it is important to have proper installation and maintenance of the poles.

Process of Installation of High Mast Poles

Preparing The Mast For Installation

Before installation of high mast poles, it is important to check all accessories are at the erection site or not. Check the pitch circle diameter (PCD) and diameter of the foundation bolts for installation.

The bottom section and middle section of the pole are laid on the round wooden block. The middle section is then inserted into the bottom section keeping a distance of 20mm. The chain pulley block is fixed at the base plate of the mast, after that the pulley is fixed with the flange and the hook is fixed with the top end. After that, all sections are pulled by the chain block.

Mast Head Assembly

The head frame of the high mast poles is fitted with wire ropes and cables inserted inside the mast with the help of nylon rope. The nylon rope is inserted in the longitudinal section of the pole during the assembly of other sections.

The wire ropes and cables are passed onto the pulleys of the head frame. The pulley is a non-corrodible material that has a self-lubricating brush bearing attached with a stainless steel spindle of a diameter appropriate with rope and cables. When the wire and ropes are passed on the pulley, it is attached to the stopper clamp that is welded on the base section of the mast.

The poles have either three-point suspension or two-point suspension. In the case of three-point suspension, a part of the cable pulley of the heard frame assembly arrangement is kept behind the door side, while in tow-point suspension both pulley arrangement of the head frame is kept on the sides of the door.

Foundation Bolt Assembly

To ensure the foundation of the poles is right and it does not fall over during harsh weather conditions, it is necessary to have proper foundation assembly. As foundation bolts are important for structural safety, it is critical to check whether or not the bolt threads are greased and cleaned. The nuts are fixed 15mm above the ground at the same height to ensure nuts are in one place.

Elevation Of Assemble Mast

After assembling each part of the mast carefully, and checking the nuts and bolts of the mast, the final point is to elevate the structure above the ground. The center of gravity is determined and a sling is placed in that position. A straining of rope with shackles is secured with the sling to adjust the crane hook with it. Finally, the assembled mast is lifted.

Electrical System

At the masthead, cables are attached to the lantern carriage. This is fitted with luminaires, CG box, and junction box.

Maintenance of High Mast Poles

Periodic maintenance of Utkarsh's high mast poles is vital for preventing any damage. Here are some of the checkboxes for regular maintenance of the high mast poles.

1. The feeder pillar box has to be checked for any loose wire connection, flash marks, and heated parts.

2. The door of high mast poles has to be opened and cleaned regularly.

3. If any flash marks are found then light load and lose connection to be checked.

4. Luminaire box, control gear, and junction to be tightened adequately.

5. All screws and nuts have to be checked regularly.

6. Gearbox oil must be checked frequently, it must be replaced with new oil every year.

7. Motor chains and sprockets have to be checked, it should neither be too loose nor too tight.

Conclusion

High mast poles are the illuminating structures that are functional in providing appropriate light at night. Proper installation and maintenance decrease the risk of damage to the poles.

Utkarsh India Limited is a leading name in the high mast pole manufacturers. With in-house testing facilities and CNC-operated machines, Utkarsh India is the invisible force behind street illumination.

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Typically, a High Mast Light Pole is used to illuminate a roadway or a recreational field. It's utilized in places where a lot of light has to be spread out across a wide area. The pole on which the lighting is placed is typically 30 m (98 ft) or higher, and the illumination consists of a luminaire ring around the pole with one or more separate lighting fixtures attached to it.

The high mast's height ranges between 50 and 150 feet. The High Mast Light Pole is presently the most successful in illuminating vast outdoor areas due to its ability to produce greater brightness levels (highways, railway yards, parking lots, airports, seaports, stadiums, etc.)

Things to consider before buying High Mast Light Pole

Some of them are technical, but here, attention to detail is a must-

Mast Dynamic Loading

For coastal locations, the mast structure must meet the requirements of IS: 875/1987 (Part III) and be capable of withstanding an assumed maximum reaction caused by wind speeds of 180 km/h (50 m/sec; three-second gust) for inland locations, and 225 km per hour (62.5 m/sec; three-second gust) for coastal locations. The mast must have a minimum design life of 25 years. The technique of construction will dampen wind-excited oscillations, and the associated stresses will be adequately accommodated.

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Structure

It is required that the High mast has a 20-sided polygonal cross-section with a continuously tapered cross-section, providing a pleasant and attractive look and dependable performance and service. It is required that for wind speeds up to 50 m/sec, the mast's top and bottom A/F dimensions are 200mm and 540mm, respectively, and 200mm and 610mm, respectively, for winds up to 62.5 m/sec. When the wind speed is 50 m/sec, the plate thickness is 5 mm on the bottom and 4 mm on the top; when the wind speed is 62.5 m/sec, the plate thickness is 6 mm on the bottom and 4 mm on the top. If the ship is going 50 mph, the mast flange should be 650 millimeters in diameter and 30 millimeters thick. If the ship is going 62.5 miles per hour, it should be 730 millimeters in diameter and 30 millimeters thick.

Construction

When used in inland areas, the mast's wind resistance must be at least 180 KMPH (50 m/sec), whereas, in coastal sites, it must be at least 225 KMPH (62.5m/sec). Fabricated from BS EN 10025 or equivalent steel plates, with the minimum yield strength of 355 N/Sq.mm and silicon content in steel of less than 0.06 percent, the mast shall be cut and folded to form polygonal sections with 20 sides, then welded with an automatic submerged-arc welding machine. The steel plates shall meet the minimum yield strength requirements.

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The mast must not have any onsite welding or bolted joints. Only one longitudinal weld is required on the High Mast Shaft, with no circumferential weld. The overlap distance must be at least 1.5 times the diameter of the hole at which it will be drilled.

An unlaminated and unincluded full-penetrated flange must be supplied on the mast. The base flange's welded connection must be completely developed to meet the section's strength requirements. The base flange must have additional gussets between the bolt holes. The whole manufactured mast must be hot-dipped galvanized on both the inside and outside. The mast's deflection must be kept to less than a quarter of its design height in winds of two-thirds the design speed.

Considering these few specific dynamics will help you narrow down the course of consideration before buying a high mast pole.

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High mast lighting is a type of site light fixture that is commonly used to illuminate large areas in the most efficient and cost-effective way from a very high mounting height. They ate widely used in large public areas like expressways, dockyards, road junctions, toll plazas, warehouses and of course railway yards.

High masts are mounted at considerable heights in order to render uniform illumination to the entire area. While most high-mast lights are high-pressure sodium, other types include mercury vapor, metal halide and LED.

High mast lighting systems are the ideal choice because of their low maintenance cost, durability, high efficiency and uniform light distribution. Well, in this article we are going to talk about the importance of high mast lighting at railway yards. So let's get started

Provides better security

It is needless to mention the fact that railway yards need good security as there are passengers commuting by train throughout the year. Activities like vandalism, graffiti, theft, drug dealing, fire, and acts of terrorism might happen if the railway yards are not properly secured. Ample illumination can reduce the risks of such activities to a great extent.

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Reduced thefts

Railway yards are always at the risk of theft but with proper illumination theft cases are significantly reduced. The risk of theft is high on railway yards because the thieves have the option to hide in the dark and attack the naïve passengers in the late hours.

Increased safety

High mast lighting systems can significantly increase the level of safety at railway yards. With ample illumination, it becomes difficult for unauthorised persons to enter the area without getting noticed. Proper illumination done by high mast lighting systems will also help improve the conditions of the passengers especially women, families and children from prowlers who hide in the dark.

Utkarsh India One of the leading High Mast pole manufacturers in India

With experience stretching over 40 years in the infrastructure industry, Utkarsh India has stood out to be one of the leading high mast pole manufacturers in India among other products.

Utkarsh India offers a wide range of High Mast Lighting Poles or High Mast Lighting Systems, customised as per client requirements that are used for roadways, ports, and other industrial area lighting, stadium lighting, flag mast. Manufactured conforming to IS Standards and can withstand wind speed as per IS 875 (P-3):2015 and can be customized up to 300Kmph.

So if you are looking for superior quality high mast lighting poles in India, Utkarsh India has got you covered.

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Truth be told, nocturnal driving is more hazardous than daytime driving. Even when a vehicle's headlights are on, visibility is reduced. Furthermore, dark railway yards tend to be crowded with miscreants or trespassers, becoming a hotbed of criminal activities.

Therefore high mast lighting solutions, also known as HMLs, are typically used in large public or commercial areas like warehouses, shipyards, railway yards, highways, parking lots, stadiums, etc. High mast lighting poles are an effective solution for improving the illumination of dark and concealed areas, ensuring maximum safety.

One of the renowned high mast light pole manufacturers, we at Utkarsh India, believe that it is our responsibility to inform our audience about the different types of high mast poles and their uses.

So, let's get down to business without further delay.

Stadium Mast:

As outdoor sports and high-definition sports television broadcasts grow in popularity, sports venues need to be equipped with high-quality lighting. Fans and players alike benefit from optimum lighting. It is critical that players see clearly as the game picks up speed. As fan expectations rise, so do ticket prices, and the quality of the broadcast and viewing experience must always exceed the standards of high-definition broadcasts and technologies. Therefore, stadium masts are installed in stadiums, fields, and playgrounds to provide lighting during the evening hours.

Flag Mast:

Whether you raise your flag once or raise and lower it each day, a flag mast is essential. Whether it is a government facility, college or university campus, sports venue, commercial enterprise, park or even for personal use, a custom-engineered flag mast that is easy to use, backed by decades of pole design and manufacturing experience, is indispensable. Tapered flag mast designs reduce wind-induced damage and prolong the life and durability of the mast.

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Signage Mast:

If you run a business where your customers have to find your location, such as a gas station, a grocery store, or a repair shop, signage masts are the best way to attract customers and highlight your brand. Installing signage masts near high traffic roadways provides optimum visibility and leaves a lasting impression on customers' minds.

Solar Mast:

In light of non-renewable resources' limited and scarce nature, it is our responsibility to conserve them. Solar high mast provides light to a wide area without using conventional electricity or requiring costly electrical networks. It is advisable to use Solar masts in areas where electricity is not readily accessible or where saving electricity is the highest priority. Solar masts are more reliable than conventional lighting systems since they are shock, vibration, and impact resistant.

High Mast Lighting Systems:

High mast lighting is a type of site light fixture raised high to minimize ground-level obstructions and create uniform illumination across a massive space. The use of high mast lighting systems minimizes shadows that may result from using shorter poles. High mast lighting plays an exclusive role in facilitating night-time travel and transportation, citizen engagement in social gatherings and sports/recreation activities, around-the-clock industrial production, safety and guidance of traffic, and security of commercial, residential and public facilities and properties. Utkarsh India is among the leading high mast light pole manufacturers.

Final Words

The focus of every order, no matter how big or how small, whether it's a standard product or a custom product, will always be on delivering quality. As your go-to high mast light pole manufacturer, we promise to provide our products before the deadline and in accordance with your specifications.

We shall be glad to provide further details upon your request, so feel free to get in touch with us.

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High Mast Lighting Systems, also known as HMLs, are usually used to provide light to large areas like large warehouses, shipyards, highways, parking lots, stadiums, etc. High mast lights are usually installed on 40ft-150ft tall poles and four to six lights are installed on each pole. High mast lighting is one of the most preferred ways of illuminating big areas. These lights are mounted on considerable heights to illuminate large areas uniformly.

Common Advantages of High Mast Lighting Systems

·        Energy Costs It is quite obvious that large areas require a higher light output to illuminate the entire area uniformly. Itis true that high mast lighting solutions conventionally use lamps or halogens of high wattage which leads to an increase in electricity bills. But with the introduction of LEDs, the energy cost has gone down considerably. This is because LEDs prove to be more cost and energy-efficient in the long run.

·        Maintenance cost High mast LED lighting brings down the maintenance cost as they have a longer life. The lifetime of good quality LED fixture is usually more than 50,000 hours.

·        Lighting Performance - The lighting performance is one of the crucial parameters that you need to consider before deciding on buying a high mast lighting system. High mast LED lighting systems provide great illumination, don't emit heat or infra-red light and consume less electricity which makes them energy efficient as well.

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What makes Utkarsh India one of the leading high mast lighting pole manufacturers in India?

Utkarsh India offers a wide range of High Mast poles, which can be customized as per client requirements. The poles are manufactured conforming to IS Standards and can withstand wind speed up to 300Kmph. Here are some of the factors which makes us a premier high mast light pole manufacturer in India

·        In-house design facilities (Structural &Foundation) with PLS/Special Software (Validate from IIT-Kharagpur)

·        Available in three-point as well as two-point suspension.

·        Rust-free electroplated rope drum, sprocket and torque limiter.

·        Rope drum of the winch has one left hand and another right-hand groove for better alignment of the ring

·        Available in both detachable arm and fixed armLantern Ring.

·        7 tanks galvanising process for better adhesion and uniformity.

·        All testing facilities are available in plants including Spectrometer for chemical analysis.

·        All Trailing cables conform to IS 9968 (P-1) for safety and durability.

·        All the hardware supplied is stainless steel which ensures a better life.

·        Our head frame has a stainless steel axle with an anti-rotation clamp to prevent damage to the axle and stainless steel guide roller for smooth rolling of cable and rope.

·        Heavy-duty drive chain (1/2 inch pitch) for lifting the ring.

·        We provide safety locking rope for high mast safety.

·        We provide double safety protection of motor(one mechanical and one electrical)

·        Optionally, we provide an anti-theft nut for foundation bolt with a specially developed wrench for High mast.

·        HDPE buffer arrangement for Lantern Ring.

·        All winch & motor tested with proper load before dispatch.

·        Structural design is checked for all orders before production.

·        Wind tunnel test is conducted from IIT-Kanpur.

Conclusion

Utkarsh India, being a leading high mast light pole manufacturer in the country, we have supplied our products to Indian Railway, National Highway, Refineries and Oil Sector, Military Engineering Service, Steel Plants, etc. 

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