Tracking System Mounting Structure Tracking System Mounting Structure

Tracking System Mounting Structure Heading Tracking System Mounting Structure

Tracking system mounting structures are advanced components in solar photovoltaic (PV) systems, designed to maximise energy generation by dynamically adjusting the orientation of solar panels to follow the sun’s movement. These structures are integral for solar farms and large-scale installations, ensuring panels maintain optimal exposure to sunlight throughout the day.

Engineered for precision and efficiency, tracking systems come in two main configurations: single-axis trackers, which rotate on one axis (east-west), and dual-axis trackers, which adjust both horizontally and vertically to follow the sun's trajectory. These systems are ideal for utility-scale solar installations, where efficiency and energy output are paramount.

A high-quality tracking system must combine structural robustness with operational flexibility. Built to withstand harsh environmental conditions such as strong winds, heavy rain, and fluctuating temperatures, these structures ensure uninterrupted performance and stability. Lightweight, durable materials, paired with corrosion-resistant finishes like hot-dip galvanisation, are critical for long-term reliability.

Another hallmark of superior tracking systems is seamless integration with solar panels and electronic components. Precision engineering allows for smooth movement, low maintenance, and compatibility with various module types. The use of advanced control systems and real-time monitoring ensures optimal alignment with the sun, increasing the efficiency of energy production by up to 25%-35% compared to fixed structures.

At Utkarsh India, we excel in manufacturing state-of-the-art tracking system mounting structures tailored to the specific requirements of solar tracker OEMs. Our products include American Wide Beams (W beams), European I-beams, H-beam sections (IPE, IPAA, HEA, HEB), and cold-formed C-channels up to 4.5 mm thickness, ensuring exceptional strength and adaptability.

With cutting-edge manufacturing capabilities, including precision cutting, punching, and hot-dip galvanisation, we adhere to global standards like IS 2062, ASTM, EN, and GB. We source billets from Prime Source Mills, such as SAIL, RINL, and JSW, ensuring the highest quality raw materials for unmatched durability and performance.

Whether you’re installing a 1P or 2P tracker system, Utkarsh India provides mounting solutions engineered for efficiency, reliability, and sustainability. By choosing Utkarsh, you’re investing in solar solutions that power the future with innovation and confidence.

  • 72000

    Hot Rolling Annual Capacity

  • 60000

    Beam Processing Annual Capacity

  • 300000

    Hot Dip Galvanising Annual Capacity

animation-w4 Product Specification

As a reliable solar structure manufacturer in India, Utkarsh India offers high-end cold-formed and hot-rolled posts for 1P and 2P tracking systems as per the specifications required for solar tracked OEMs. Each of our product outputs adheres to the highest quality standards based on both national and international market norms, making them an ideal choice for solar panel projects in challenging environments. To discover how the best tracking system mounting structures are efficient in fulfilling demanding solar panel projects, plunge into their technical details:

  • Material Options:  Utkarsh India offers an extensive range of material grades, including GR 40 to GR 65, ensuring strength and durability for diverse applications. These materials are sourced from trusted prime steel suppliers like SAIL, RINL, and JSW, guaranteeing consistent quality.
  • Corrosion Resistance:  Products are manufactured using advanced hot-dip galvanisation techniques to provide superior protection against rust and environmental wear. This ensures longevity, especially in harsh climates, making them ideal for long-term use in solar mounting and other structural applications.
  • Thickness Range:  Utkarsh offers cold-formed and hot-rolled sections, including C-channels up to 4.5 mm thickness, catering to a wide range of load-bearing requirements. This variety enables customisation for diverse structural and solar tracker needs.
  • Flexible Configurations:  The modular designs of our beam and post systems allow for easy customisation to suit varying project dimensions and layouts. From single-layer to complex multi-layer installations, Utkarsh ensures compatibility with unique structural requirements.
  • International Standards:  All products are designed and tested to comply with rigorous international standards such as ISO 2062, ASTM, EN, and GB. This commitment ensures global acceptance and reliability in a variety of industrial applications.
  • High Precision:  State-of-the-art manufacturing processes, including high-accuracy roll sets and advanced beam processing lines, ensure precision in every product. This guarantees exact specifications, resulting in superior structural integrity and performance.
  • Durability and Load-Bearing Capacity:  Our products are engineered to deliver exceptional load-bearing performance, even under extreme environmental conditions. The use of robust materials and advanced designs ensures structural stability for years to come.
Our mounting structures for tracking systems seamlessly blend innovation, durability, and efficiency. These structures are easy to install and offer high reliability in terms of installation in harsh environments. Each system undergoes rigorous testing and quality-checking measures to ensure that they meet the highest quality standards. Let’s explore some key features of our tracking system mounting structure to know what makes Utkarsh India the best solar structure manufacturer in India:

  • Weather Resistance:  Designed to endure harsh weather conditions like heavy rain, strong winds, and extreme temperatures, these mounting structures ensure reliable performance year-round. This resilience protects solar panels, enabling consistent energy generation in diverse climates.
  • Customisable Solutions:  The modular and versatile design enables customisation to meet specific project needs. These structures can be adjusted for different dimensions, tracker system types, and panel layouts, providing flexibility for varied solar installations.
  • Ease of Installation:  With pre-engineered components and simplified assembly processes, these structures allow quick and hassle-free installation. The time-saving design reduces labour costs and ensures faster project completion.
  • Durable and Sturdy Design:  Constructed with high-grade steel materials such as GR 40 to GR 65, the mounting structures provide exceptional strength and reliability. This durability ensures long-term performance under heavy loads and challenging conditions.
  • Optimised Energy Output:  By allowing precise alignment and tracking of solar panels, these structures maximise sunlight absorption. The design enhances the system’s energy efficiency, increasing overall power generation.
  • Low Maintenance Requirements:  Engineered for durability and robustness, the structures require minimal upkeep over their lifespan. Their reliable performance and minimal wear reduce operational costs, making them a cost-effective solution.
Offering unparalleled durability, efficiency, and integration, our solar mounting structure for tracking systems is a preferred choice for critical solar projects worldwide. Trusted in several energy generation applications, these structures offer exceptional performance and long-term reliability. Let’s explore more advantages of our tracking system mounting structures:

  • Enhanced Energy Yield:  The design ensures optimal solar panel alignment throughout the day, maximising sunlight capture and energy generation.
  • Quick Installation:  Pre-engineered components and user-friendly assembly reduce installation time and labour costs.
  • Customisable for Project Needs:  Modular structures allow flexibility in adapting to diverse tracker configurations and site conditions.
  • High Structural Durability:  Built with premium-grade materials, these structures provide long-lasting stability and support under heavy loads.
  • Resistance to Extreme Weather:  Engineered to withstand harsh environmental conditions, including high wind loads and temperature fluctuations.
  • Lightweight yet Strong Design:  Innovative construction ensures easy handling during installation without compromising structural integrity.
  • Cost-Effective Solution:  Reduced maintenance requirements and a long lifespan make these structures an economical choice for solar projects.
  • Compatible with Multiple Panel Types:  Designed to support various solar module sizes and designs, ensuring versatility across installations.

Application Areas Icon Application Areas

Confirming the highest industry standards, our tracking system mounting structures are a preferred choice for residential, commercial, and industrial solar applications across various fields and environments, promoting sustainability and the use of renewable energy.

  • Residential Complexes

    Residential Complexes

    Residential Complexes

    Tracking systems are an excellent choice for residential complexes that have ample open spaces, such as large rooftops or community areas, to install solar panels. These systems maximise energy generation, helping reduce electricity costs for residents while promoting green living.

  • Commercial Buildings

    Commercial Buildings

    Commercial Buildings

    In commercial settings, tracking system mounting structures enhance solar energy output by following the sun's movement throughout the day. This makes them a cost-effective and sustainable solution for businesses aiming to reduce operational expenses and meet sustainability goals.

  • Industrial Facilities

    Industrial Facilities

    Industrial Facilities

    Tracking systems are widely used in industrial facilities where high energy output is required to power operations. Their ability to optimise solar panel efficiency makes them ideal for large-scale installations, helping industries lower energy costs and reduce their carbon footprint.

  • Educational Institutions

    Educational Institutions

    Educational Institutions

    Schools, colleges, and universities can benefit from tracking systems by integrating renewable energy into their campuses. Not only do these structures support significant energy savings, but they also serve as a practical example of environmental responsibility for students and staff.

  • Healthcare Centres

    Healthcare Centres

    Healthcare Centres

    Hospitals and clinics often have high energy requirements for critical equipment and systems. By adopting tracking systems, healthcare facilities can ensure a steady supply of clean energy, which can lower operating costs while aligning with eco-friendly initiatives.

Application Areas Images