Ballast Structures
A ballast structure is a solar module mounting system designed for rooftops where roof penetration needs to be avoided. Instead of being fixed directly into the roof surface, the structure uses weighted materials, known as ballast, to hold the system securely in place. The design positions solar panels at an appropriate angle to maximise solar radiation and support efficient energy generation throughout the year. A well-designed ballast solar structure also provides stability under varying weather conditions.
Ballast structures offer a flexible and easy-to-install solution for residential, commercial, and industrial rooftops. They are manufactured using lightweight structural components, making them easier to transport and assemble. Depending on project requirements, a ballast-type solar structure can offer adjustable tilt angles, typically ranging from 10 to 30 degrees, to optimise solar panel positioning.
The Muft Bijli Yojana provides subsidies covering up to 40% of the cost for eligible households installing rooftop solar panels. Utkarsh India supports rooftop solar requirements by supplying ballast-type Module Mounting Structures (MMS) designed for non-penetrating solar installations. These solar mounting structure ballasts provide a secure support system for solar panels while reducing the need for roof penetration. Their design enables suitable panel positioning and efficient energy generation for residential, industrial, and other rooftop installations.
Durable Ballast Solar Structures by Utkarsh India
At Utkarsh India Limited, quality is a key focus in the manufacturing of every ballast type solar structure. Each structure is manufactured with precision and designed using advanced technology to ensure reliable performance and durability across diverse rooftop conditions. Our ballast solar structures are manufactured from high-grade materials and undergo advanced galvanisation processes to provide enhanced corrosion resistance and long-term reliability.
These solar mounting structure ballasts are suitable for various rooftop solar installations, including residential, commercial, and industrial setups. Their non-invasive design enables installation without direct roof penetration, making them a practical solution for projects where preserving the roof surface is important. Backed by modern manufacturing facilities and stringent quality controls, Utkarsh India's ballast structures are designed to meet applicable international standards while providing stability and reliable performance.
With a focus on engineering, manufacturing quality, and renewable energy infrastructure, Utkarsh India provides ballast solar structure solutions designed to support efficient and durable rooftop solar installations.
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36000
C/Z STRUCTURE PRODUCTION CAPACITY / HAT STRUCTURE PRODUCTION CAPACITY
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Forming Stations
Product Specification
Built with a non-penetrative anchoring system, our solar mounting structure ballasts excel in offering efficiency and stability for solar panel installations on rooftops. These systems are designed for the optimisation of solar panel placement while maximising energy generation all year round. Some features that make Utkarsh India Limited’s ballast solar structures stand out are:
- Resistant to Corrosion with Galvanised Coating: Utkarsh India’s ballast structures are manufactured using premium-grade steel with Hot-Dip Galvanised (HDG) coating, ensuring exceptional resistance to corrosion. This feature is particularly beneficial for projects under the Muft Bijli Yojana, where rooftop solar installations must endure varied environmental conditions, ensuring long-term performance and reliability in residential areas.
- Optimised Designs for Energy Efficiency: The adjustable tilt angles of Utkarsh’s ballast type solar structures, ranging from 10° to 30°, maximise solar energy generation by capturing optimal sunlight throughout the year. For the Muft Bijli Yojana, this feature ensures that rooftop solar installations in residential homes generate maximum energy, even with limited roof space or varying orientations, supporting the program’s goal of providing free electricity.
- High-Load Bearing Capability: Engineered to withstand wind loads of up to 180 km/h, Utkarsh India’s ballast solar structures are designed to remain stable under extreme weather conditions. This is crucial for Muft Bijli Yojan installations, where rooftop solar systems must endure different weather patterns across rural and urban areas without compromising performance.
- Built with Sturdy Yet Lightweight Materials: The use of roll-formed steel sections, such as C Channels, Z Sections, and Omega Profiles, provides exceptional strength while keeping the overall system lightweight. This design ensures ease of transport and installation, a critical advantage for the large-scale rooftop solar deployments required under the Muft Bijli Yojana, enabling efficient setup in remote and urban locations alike.
- Customisable Dimensions: Utkarsh India offers ballast structures in both standard and customised dimensions to suit the specific needs of each installation. This flexibility ensures that solar systems under the Muft Bijli Yojana can be tailored to fit a variety of rooftop sizes, allowing for seamless integration into residential buildings across the country.
- Standard Certifications: As a leading ballast structure manufacturer, Utkarsh India complies with globally recognised certifications such as ISO 9001:2008, EN 1090, CE, and AWS D1.1. These certifications guarantee that our solar mounting structure ballasts meet the rigorous standards required for large-scale initiatives like the Muft Bijli Yojana, ensuring both safety and quality for widespread solar adoption across households.
Harnessing solar power has been simplified and made more efficient by Utkash India’s robust ballast solar structures, superior for solar module mounting in roof-top applications. Designed for efficiency and ease of installation, these structures excel in supporting rooftop solar systems for maximum energy generation. Built with superior module mounting structures, these solar modules are highly preferred options for top application projects like the Government’s Muft Bijli Yojana.
- Modular and Flexible Configurations: Utkarsh's ballast solar structures are engineered to ensure optimal sun exposure, delivering tailored results for various rooftop layouts. Their modular design allows for easy adjustments without penetrating the roof, reducing the need for additional tools or extensive labour.
- Durability with Black HRC, ZM, and Pre-Galvanised Steel : Crafted from high-quality materials like Black HRC, ZM, and Pre-Galvanised Steel, Utkarsh's ballast structures ensure long-lasting durability, enhancing energy generation for Muft Bijli Yojana beneficiaries.
- Precision Engineering for Optimal Performance: Every ballast structure from Utkarsh is precision-engineered to provide stable support and maximum energy capture. Designed to meet diverse commercial and residential needs including for projects like Muft Bijli Yojana, these structures ensure optimal performance in solar power generation.
- Built to Withstand Environmental Challenges: Utkarsh's ballast type solar structures are sturdy enough to endure extreme weather conditions, from high winds to heavy rainfall. They offer a reliable solution for rooftop solar installations, even in regions where environmental factors pose challenges, making these solar mounting structure ballasts an ideal choice for projects like the Muft Bijli Yojana that involve application in extremely rural and challenging areas.
- Streamlined Modular Components: The modular design of Utkarsh’s ballast structure simplifies the assembly process, making installation quick and efficient. With minimal need for tools and no requirement to drill into rooftops, these systems save time and resources.
- Hot-Dip Galvanised (HDG) Coating for Longevity: To combat rust and wear caused by outdoor exposure, Utkarsh employs a Hot-Dip Galvanised (HDG) coating on all ballast structures. This ensures a long-lasting, corrosion-resistant finish that stands the test of time. By providing solar solutions that last, Utkarsh supports the long-term success of initiatives like Muft Bijli Yojana and promotes energy sustainability.
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Certified for International Standards:
Every Utkarsh ballast solar structure made with galvanised module mounting structure adheres to stringent international standards such as ISO 1461:2009, EN 1090, CE, and AWS D1.1. These certifications guarantee quality and reliability, giving consumers peace of mind in their solar investments.
Explore the unmatched quality and performance of Utkarsh India’s ballast structures, designed to power your rooftop solar installations with precision and durability.
Let’s dive into the details on what are the advantages of choosing our ballast structures for solar module mounting in diverse rooftop applications like Muft Bijli Yojana. Here is a complete list of a few attributes impossible to find anywhere else:
- Precision Engineered for Optimal Performance: Utkarsh India’s ballast type solar structures are designed for durability and seamless integration, ensuring high performance in rooftop solar applications, including Muft Bijli Yojana projects, without penetrating the roof.
- High-Quality Materials for Reliability: Built with top-grade materials and hot-dip galvanised coatings our ballast structures ensure long-term durability and efficiency, making them ideal for residential and commercial solar setups, especially in Muft Bijli Yojana initiatives.
- Customised Solutions for Diverse Applications: Our ballast solar structures offer flexible configurations tailored to agricultural, residential, and large-scale solar needs, ensuring that every project, including those under the Muft Bijli Yojana, receives the perfect solution.
- Maximised Energy Production: Designed for optimal solar energy yield, Utkarsh’s ballast structures ensure maximum energy generation, enabling Muft Bijli Yojana users to produce more power and reduce reliance on the grid.
- Adherence to Global Quality Standards: Our ballast structures meet international standards like ISO 9001:2015, ISO 14001:2015, EN 1090, and CE, guaranteeing reliability and top-tier performance in all solar applications.
- Eco-Friendly and Sustainable Solutions: Crafted with eco-friendly materials and processes, Utkarsh’s ballast structures support sustainable energy goals, perfectly aligning with the green energy initiatives of Muft Bijli Yojana.
- Agility and Scalability for Large-Scale Projects: Designed for easy installation and scalability, Utkarsh’s solar mounting structure ballasts can be adapted for both small and large solar installations, making them perfect for growingMuft Bijli Yojana projects.
- Advanced Manufacturing for Superior Quality: With SHG 99.995% LME-grade zinc for superior galvanisation, Utkarsh ensures long-lasting, reliableballast structures through advanced manufacturing processes that maintain high-quality standards.
Built with a non-penetrative anchoring system, our solar mounting structure ballasts excel in offering efficiency and stability for solar panel installations on rooftops. These systems are designed for the optimisation of solar panel placement while maximising energy generation all year round. Some features that make Utkarsh India Limited’s ballast solar structures stand out are:
- Resistant to Corrosion with Galvanised Coating: Utkarsh India’s ballast structures are manufactured using premium-grade steel with Hot-Dip Galvanised (HDG) coating, ensuring exceptional resistance to corrosion. This feature is particularly beneficial for projects under the Muft Bijli Yojana, where rooftop solar installations must endure varied environmental conditions, ensuring long-term performance and reliability in residential areas.
- Optimised Designs for Energy Efficiency: The adjustable tilt angles of Utkarsh’s ballast type solar structures, ranging from 10° to 30°, maximise solar energy generation by capturing optimal sunlight throughout the year. For the Muft Bijli Yojana, this feature ensures that rooftop solar installations in residential homes generate maximum energy, even with limited roof space or varying orientations, supporting the program’s goal of providing free electricity.
- High-Load Bearing Capability: Engineered to withstand wind loads of up to 180 km/h, Utkarsh India’s ballast solar structures are designed to remain stable under extreme weather conditions. This is crucial for Muft Bijli Yojan installations, where rooftop solar systems must endure different weather patterns across rural and urban areas without compromising performance.
- Built with Sturdy Yet Lightweight Materials: The use of roll-formed steel sections, such as C Channels, Z Sections, and Omega Profiles, provides exceptional strength while keeping the overall system lightweight. This design ensures ease of transport and installation, a critical advantage for the large-scale rooftop solar deployments required under the Muft Bijli Yojana, enabling efficient setup in remote and urban locations alike.
- Customisable Dimensions: Utkarsh India offers ballast structures in both standard and customised dimensions to suit the specific needs of each installation. This flexibility ensures that solar systems under the Muft Bijli Yojana can be tailored to fit a variety of rooftop sizes, allowing for seamless integration into residential buildings across the country.
- Standard Certifications: As a leading ballast structure manufacturer, Utkarsh India complies with globally recognised certifications such as ISO 9001:2008, EN 1090, CE, and AWS D1.1. These certifications guarantee that our solar mounting structure ballasts meet the rigorous standards required for large-scale initiatives like the Muft Bijli Yojana, ensuring both safety and quality for widespread solar adoption across households.
Harnessing solar power has been simplified and made more efficient by Utkash India’s robust ballast solar structures, superior for solar module mounting in roof-top applications. Designed for efficiency and ease of installation, these structures excel in supporting rooftop solar systems for maximum energy generation. Built with superior module mounting structures, these solar modules are highly preferred options for top application projects like the Government’s Muft Bijli Yojana.
- Modular and Flexible Configurations: Utkarsh's ballast solar structures are engineered to ensure optimal sun exposure, delivering tailored results for various rooftop layouts. Their modular design allows for easy adjustments without penetrating the roof, reducing the need for additional tools or extensive labour.
- Durability with Black HRC, ZM, and Pre-Galvanised Steel : Crafted from high-quality materials like Black HRC, ZM, and Pre-Galvanised Steel, Utkarsh's ballast structures ensure long-lasting durability, enhancing energy generation for Muft Bijli Yojana beneficiaries.
- Precision Engineering for Optimal Performance: Every ballast structure from Utkarsh is precision-engineered to provide stable support and maximum energy capture. Designed to meet diverse commercial and residential needs including for projects like Muft Bijli Yojana, these structures ensure optimal performance in solar power generation.
- Built to Withstand Environmental Challenges: Utkarsh's ballast type solar structures are sturdy enough to endure extreme weather conditions, from high winds to heavy rainfall. They offer a reliable solution for rooftop solar installations, even in regions where environmental factors pose challenges, making these solar mounting structure ballasts an ideal choice for projects like the Muft Bijli Yojana that involve application in extremely rural and challenging areas.
- Streamlined Modular Components: The modular design of Utkarsh’s ballast structure simplifies the assembly process, making installation quick and efficient. With minimal need for tools and no requirement to drill into rooftops, these systems save time and resources.
- Hot-Dip Galvanised (HDG) Coating for Longevity: To combat rust and wear caused by outdoor exposure, Utkarsh employs a Hot-Dip Galvanised (HDG) coating on all ballast structures. This ensures a long-lasting, corrosion-resistant finish that stands the test of time. By providing solar solutions that last, Utkarsh supports the long-term success of initiatives like Muft Bijli Yojana and promotes energy sustainability.
-
Certified for International Standards:
Every Utkarsh ballast solar structure made with galvanised module mounting structure adheres to stringent international standards such as ISO 1461:2009, EN 1090, CE, and AWS D1.1. These certifications guarantee quality and reliability, giving consumers peace of mind in their solar investments.
Explore the unmatched quality and performance of Utkarsh India’s ballast structures, designed to power your rooftop solar installations with precision and durability.
Let’s dive into the details on what are the advantages of choosing our ballast structures for solar module mounting in diverse rooftop applications like Muft Bijli Yojana. Here is a complete list of a few attributes impossible to find anywhere else:
- Precision Engineered for Optimal Performance: Utkarsh India’s ballast type solar structures are designed for durability and seamless integration, ensuring high performance in rooftop solar applications, including Muft Bijli Yojana projects, without penetrating the roof.
- High-Quality Materials for Reliability: Built with top-grade materials and hot-dip galvanised coatings our ballast structures ensure long-term durability and efficiency, making them ideal for residential and commercial solar setups, especially in Muft Bijli Yojana initiatives.
- Customised Solutions for Diverse Applications: Our ballast solar structures offer flexible configurations tailored to agricultural, residential, and large-scale solar needs, ensuring that every project, including those under the Muft Bijli Yojana, receives the perfect solution.
- Maximised Energy Production: Designed for optimal solar energy yield, Utkarsh’s ballast structures ensure maximum energy generation, enabling Muft Bijli Yojana users to produce more power and reduce reliance on the grid.
- Adherence to Global Quality Standards: Our ballast structures meet international standards like ISO 9001:2015, ISO 14001:2015, EN 1090, and CE, guaranteeing reliability and top-tier performance in all solar applications.
- Eco-Friendly and Sustainable Solutions: Crafted with eco-friendly materials and processes, Utkarsh’s ballast structures support sustainable energy goals, perfectly aligning with the green energy initiatives of Muft Bijli Yojana.
- Agility and Scalability for Large-Scale Projects: Designed for easy installation and scalability, Utkarsh’s solar mounting structure ballasts can be adapted for both small and large solar installations, making them perfect for growingMuft Bijli Yojana projects.
- Advanced Manufacturing for Superior Quality: With SHG 99.995% LME-grade zinc for superior galvanisation, Utkarsh ensures long-lasting, reliableballast structures through advanced manufacturing processes that maintain high-quality standards.
Application Areas
Designed to withstand extremely harsh weather conditions, our superior ballast structures for solar module mounting are highly efficient for diverse rooftop applications. Offering high reliability and high potential to maximise energy generation, these structures are often chosen for a range of industrial, commercial, and residential applications, including projects like Muft Bijli Yojana that involve solar panel installation in rural and remote areas.
Our Projects
As a pioneer in manufacturing ballast structures for solar module mounting in rooftop applications, Utkarsh India Limited has successfully produced customisable ballast structure solutions according to specific project needs. Along with ISO 9001: 2008 and other certifications, we have also introduced a few projects that have taken Utkarsh India to newer heights.
Market Growth
The global market for solar mounting systems is expected to expand with a CAGR of 10-11% from 2021 to 2031. The Solar PV Mounting Systems Market will grow at 7.60% CAGR till 2030. Our ballast mounting systems are best positioned for this growth as they come in superior design and robust construction and can adapt to applications, especially rooftop and ground-mounted solar projects.
The International Renewable Energy Agency estimates that the levelised cost of electricity for industrial solar PV has decreased by as much as 89% in 2022, which continues to make solar energy more accessible to clients. This has driven a sense of demand for systems that can offer optimal solar production in terms of efficiency. Increasingly, ballast systems continue to become more cost-effective and efficient, making them increasingly used in commercial and residential settings for solar energy generation.
With the advancement of high-efficiency solar cells, there is greater potential for energy output. This trend benefits ballast mounting systems, which ensure stability and optimal tilt for improved solar power capture. These systems are now appealing to both high-end commercial and residential consumers due to their ability to maximise solar efficiency in a variety of installation scenarios.
Ground-mounted seasonal tilt systems are the kind that is growing at lightning speed in regions including Africa and the Middle East, for example, where large-scale mounting for solar farms and large installations requires ballast mounting that supports and stabilises against most environmental conditions. The overall cost-effectiveness of this gives confidence to the expansion of ground mounting for solar energy and even more to ballast-mounted installations.
Related Products
Explore our diverse range of other solar mounting solutions for every need:
Manufacturing Process
Our advanced and systematic manufacturing process ensures precision and quality in every ballast structure we produce for solar module mounting applications. In the upcoming section, discover how we undergo a rigorous manufacturing process to ensure you get your hands on the best ballast structure system for diverse rooftop applications of solar module mounting.
Quality Policies
Achieving excellence in ballast systems for solar module mounting requires rigorous quality policies, which is why Utkarsh India prioritises adherence to the highest industry standards. By following global ISO guidelines, we ensure superior quality in every phase of our manufacturing process, setting us apart as leaders in solar mounting solutions .
FAQs
A ballast solar structure is a rooftop solar mounting system that uses weighted materials to hold solar panels securely in place instead of penetrating or directly fixing into the roof surface. It is designed to provide stability while maintaining the required panel angle for efficient solar energy generation.
Ballast solar mounting structures offer non-penetrating installation, easier assembly, flexibility in panel positioning, and reduced impact on the roof surface. They can be suitable for various residential, commercial, and industrial rooftop solar installations.
No. A key feature of a ballast structure is its non-penetrating design. The system uses suitable ballast weights to hold the mounting structure securely on the rooftop, reducing the need to drill or penetrate the roof surface.
Depending on the design and project requirements, ballast solar structures can provide adjustable tilt angles, typically ranging from 10 to 30 degrees. The appropriate angle can be selected based on factors such as location, panel orientation, and energy-generation requirements.
Ballast solar mounting structures use high-grade structural materials designed to provide strength and durability. Components can also undergo galvanisation or other protective treatments to improve corrosion resistance and support long-term outdoor performance.
Ballast type solar structures can be used for residential, commercial, and industrial rooftop solar installations. They are particularly suitable for projects where a non-penetrating mounting solution is preferred.
Suitability depends on factors such as roof construction, available space, structural load capacity, wind conditions, panel configuration, and project requirements. A structural assessment should be carried out before selecting a ballast mounting system.
Ballast provides the additional weight required to keep the mounting structure and solar panels stable on the rooftop. The amount and configuration of ballast depend on factors such as system design, wind loads, roof conditions, and project specifications.
Utkarsh India manufactures ballast-type Module Mounting Structures with a focus on precision, durability, corrosion resistance, and reliable performance. Its manufacturing capabilities and quality-control processes support customised solutions for different rooftop solar requirements.
Why Choose Utkarsh India
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Utkarsh offers a wide variety of products, all available under one roof, ensuring comprehensive solutions tailored to your specific needs.
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Choose from bare, zinc-coated, or other surface coatings for our products, catering to your preferences and ensuring durability and performance.
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We provide pipes with fins removed, meeting specialised requirements for various applications while maintaining high quality and reliability.
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Our pipes are pressure tested up to 100 kg/cm², guaranteeing strength and safety for demanding applications and rigorous conditions.
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Utilising only ISI-marked raw materials from trusted sources like SAIL, TATA, and HZL ensures top-notch quality and adherence to industry standards.
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Equipped with state-of-the-art technology and qualified personnel, Utkarsh ensures superior manufacturing processes and product excellence.
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Our well-equipped laboratories conduct mechanical, chemical, and metrological tests, adhering to national and international standards to ensure product reliability.
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We offer customised lengths and end conditions to meet specific project requirements, providing flexibility and precision for diverse applications.
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Utkarsh’s production flexibility accommodates varying schedules, meeting national and international standards for timely and efficient delivery.
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Crowned with ISO 9001:2008, ISO 14001, and OHSAS 18001 certifications, Utkarsh demonstrates its commitment to quality, environmental management, and occupational health.
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Regardless of service, grade, or standard, Utkarsh provides the best solutions tailored to customer needs, ensuring satisfaction and superior performance.
Our Clients
At Utkarsh India Limited, we proudly serve some of the biggest names in the industry. Our journey as a steel fabrication company has been shaped by the trust and support of our reputed clients—motivating us to perform better every day and consistently deliver the best!
WHAT Clients say
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Badrul Haque
SKD Hardware Pilkhana 3rd Lane, Howrah
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Mrs. Sasmita Kar
Channel Partner Raipur
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Mr. Purna Routray
PCR Power Pvt. Bhubaneswar,Odisha
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Mr. Anil Kumar
RS. Infra Projects PVT.LTD.
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Amit Kumar
Jai Mangal Construction
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Mr. Subir Sen
Sen Enterprises, Ichapur, Bidhanpally, North 24 Parganas
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Souvik Mahapatra
Kalpana Trading (Kamini Hardware and Electric), Argoal, Purba Medinipur
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Mr. Surender Agarwal
Agarwal Tube, Patna Bihar
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Abhijit Paul
Durga Plastic Factory, Habra, North 24 Parganas
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Om Steel
Jharkhand
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Mr. Prabhat Ranjan Behra
Jindal Steel Limited
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Mr. Sunit Kumar
Goura Designs, Gaziabad
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Mr. Manoj Goenka
Perfect Sanitary Distributor Pvt. Ltd.
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Om Prakash Tiwari
Customer
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Mr. Biswajit Bhattachairya
Lizak India
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Pranab Samanta
Chapadanga Moapore Hardware & PVC Stores
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Mr. Ankit Rathi
Swastik Udyog, Guwahati
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Das Machinery
Customer
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Abhay Churiwal
Nav Bharat Engineering Company, Kolkata
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Balaji Trading Company
Samastipur, Bihar
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