W Beam Crash Barriers H1

animation-w W Beam Crash Barriers - H1

Our wide selection of Class H1 compliant W Beam metal crash barrier products are manufactured using raw materials obtained from leading industry players such as TATA, SAIL, Hindustan Zinc, and others. All of our products, including H1W3 2.0, H1W4 2.0 & H1W4 4.0 are extensively tested and quality assured.


We guarantee flawless production, short turnaround times, and excellent final goods with a blend of cutting-edge machinery, top-notch internal product testing facilities, and certified engineers.

Our crash-tested W Beam Crash Barriers are manufactured in-house, in adherence with the MoRTH & NHAI specifications, with more than 5000 MT in ready stock for faster delivery. With in-house testing facilities, advanced manufacturing setup and usage of Special High Grade Zinc (99.995%), we are on a mission to make India’s roads safer for all.

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  • 1,44,000

    CUMULATIVE CRASH BARRIER PRODUCTION CAPACITY

  • CONTAINMENT LEVEL

  • 5000+

    READY STOCK

animation-w4 Product Specification

  • Complete Range of W Beam Crash Barrier Products: Our product lineup includes a comprehensive range of W beam crash barriers, meticulously engineered to meet various W beam crash barrier specifications, ensuring safety across diverse applications.
  • Premium-Grade Raw Materials, Sourced from Leading Players: We use premium-grade raw materials from trusted suppliers, guaranteeing that our W crash barrier products offer unmatched reliability, strength, and long-lasting performance under all conditions.
  • Enhanced Durability and Superior Structural Strength: Our W beam crash barriers are built to withstand extreme impacts, thanks to their enhanced durability and superior structural strength, ensuring maximum safety and longevity.
  • Compliance with the Latest International Standards: Our W-type metal beam crash barriers comply with the latest international safety standards, ensuring they meet stringent requirements for quality, performance, and safety across all installations.
  • Provides Safety Against Vehicular Impact: Designed to absorb and redirect energy during collisions, our W beam crash barriers offer vital protection, minimising the risk of severe damage and ensuring road safety.
Manufactured in adherence to global manufacturing and quality standards, our high-precision W metal beam crash barriers offer a wide range of competitive advantages.

  • Engineered Excellence for Best Quality: Our W beam crash barriers are crafted with advanced engineering techniques, ensuring they meet exact crash barrier specifications for durability and optimal performance.
  • Premium Raw Materials for Durability: Made from high-grade raw materials, our crash barriers ensure superior structural strength and longevity, providing robust protection and reliability in all environments.
  • Designed for Optimal Safety and Protection: Engineered to exceed safety standards, our W metal beam crash barriers offer exceptional impact absorption and vehicle containment, enhancing safety on both highways and local roads.
  • Versatile for Urban and Rural Projects: Our barriers are adaptable to various infrastructure projects, making them ideal for urban settings and rural roads, delivering consistent performance across diverse applications.From the Indian Railways cattle fencing project and the India Garland road development project, to the Bundelkhand Expressway and Purvanchal Expressway projects, our W metal beam crash barriers have been used in several prestigious works across the length and breadth of the country.
Explore the advanced technical specifications of our safety barriers, designed and crash-tested for optimal performance. As leading w beam crash barrier manufacturers, we ensure unparalleled durability and compliance with global standards.
    H1W3 2.0 :
  • Crash Tested Under EN 1317-2 at Natrax, India
  • System height – 730 mm
  • Post Spacing – 2 meters
  • Working Width – W3 (≤ 1 meters)
  • As per IRC 119 design.
  • Impact Severity Level – A
    H1W4 2.0 :
  • Crash Tested Under EN 1317-2 at CSI, Italy
  • System height – 750 mm
  • Post Spacing – 2 meters
  • Working Width – W4 (≤ 1.3 meters)
  • Impact Severity Level – A
    H1W4 4.0 :
  • Crash Tested Under EN 1317-2 at CSI, Italy
  • System height – 750 mm
  • Post Spacing – 4 meters
  • Working Width – W4 (≤ 1.3 meters)
  • Impact Severity Level - A
    H1W4 2.0 :
  • Crash Tested Under EN 1317-2 at Transpolis, France
  • System height – 741 mm
  • Post Spacing – 2 meters
  • Working Width – W4 (≤ 1.3 meters)
  • High grade material Impact Severity Level - A
    Safety Standards:
  • On-ground safety barrier, conforming to Class H1W3, H1W4
  • Certified in accordance with European Standard EN 1317: Part 2
  • Adherent to IRC 119 – 2015, SP 73:2007, SP 73:2015, SP 84:2014, SP 87:2019 recommendations
    Materials:
  • HR Coil conforming to IS 5986/2062/10748 or equivalent standards
    Crash Testing:
  • TB 42 - Truck of 10,000 kgs at a speed of 70 kmph hitting at an angle of 15
    • degrees
  • TB 11 - Car of 900 kgs at a speed 100 kmph hitting at an angle of 20
  • Complete Range of W Beam Crash Barrier Products: Our product lineup includes a comprehensive range of W beam crash barriers, meticulously engineered to meet various W beam crash barrier specifications, ensuring safety across diverse applications.
  • Premium-Grade Raw Materials, Sourced from Leading Players: We use premium-grade raw materials from trusted suppliers, guaranteeing that our W crash barrier products offer unmatched reliability, strength, and long-lasting performance under all conditions.
  • Enhanced Durability and Superior Structural Strength: Our W beam crash barriers are built to withstand extreme impacts, thanks to their enhanced durability and superior structural strength, ensuring maximum safety and longevity.
  • Compliance with the Latest International Standards: Our W-type metal beam crash barriers comply with the latest international safety standards, ensuring they meet stringent requirements for quality, performance, and safety across all installations.
  • Provides Safety Against Vehicular Impact: Designed to absorb and redirect energy during collisions, our W beam crash barriers offer vital protection, minimising the risk of severe damage and ensuring road safety.
Manufactured in adherence to global manufacturing and quality standards, our high-precision W metal beam crash barriers offer a wide range of competitive advantages.

  • Engineered Excellence for Best Quality: Our W beam crash barriers are crafted with advanced engineering techniques, ensuring they meet exact crash barrier specifications for durability and optimal performance.
  • Premium Raw Materials for Durability: Made from high-grade raw materials, our crash barriers ensure superior structural strength and longevity, providing robust protection and reliability in all environments.
  • Designed for Optimal Safety and Protection: Engineered to exceed safety standards, our W metal beam crash barriers offer exceptional impact absorption and vehicle containment, enhancing safety on both highways and local roads.
  • Versatile for Urban and Rural Projects: Our barriers are adaptable to various infrastructure projects, making them ideal for urban settings and rural roads, delivering consistent performance across diverse applications.From the Indian Railways cattle fencing project and the India Garland road development project, to the Bundelkhand Expressway and Purvanchal Expressway projects, our W metal beam crash barriers have been used in several prestigious works across the length and breadth of the country.

animation-w2 Application Areas

Our advanced W beam crash barriers are used in diverse applications, ensuring safety and reliability in both urban and rural environments. With a proven track record of performance, our barriers provide peace of mind for motorists and pedestrians alike.

animation-w3 Market Growth

The market for W beam crash barriers is witnessing steady growth, driven by increasing road infrastructure projects globally. 


With over 50% reduction in accident fatalities, our W beam barriers stand out, in terms of cost- effectiveness and reliability in enhancing road safety on highways and urban roads.

Market Growth

animation-w4 Related Products

Discover other top-quality products from our range that are customised to meet your needs and exceed expectations. Explore now!

animation-w5 Manufacturing Process

Our range of W beam barriers are manufactured to provide a seamless combination of durability, safety, and precision, so that they deliver optimal performance.

  1. Pickling in De-greasing Solution

    Material are immersed in a de-greasing solution to remove any oily impurity from the surface.

  2. Rinsing in Water

    The products are then rinsed thoroughly in water tank to remove residual de-greasing solution.

  3. Pickling in Acid Tank

    Next, the products undergo pickling in an acid tank to further clean and prepare the surface for galvanisation.

  4. Rinsing in Water Tank

    The products are rinsed again in a water tank to neutralise any remaining acid.

  5. Pre-fluxing

    This involves applying a flux solution to the surface of the products, which helps in the adhesion of the zinc coating.

  6. Drying in Hot Chamber

    The products are dried in a hot chamber to remove any moisture before galvanisation.

  7. Hot Dip Galvanisation in Zinc Bath

    The dried material is immersed in a zinc bath at high temperatures, ensuring uniform surface coating of zinc.

  8. Cooling in Quenching Tank of White Water

    The galvanised product are then cooled in a quenching tank filled with water.

  9. Cooling in Quenching Tank of DI-Chromate Water

    The material is dipped in quenching tank filled with Di-chromate water to enhance corrosion resistance and improve surface finish.

  10. Finishing

    The finished products are inspected for quality and trimmed to the desired dimensions before being ready for roll forming.

animation-w6 Quality Policies

  • Cutting-Edge Infrastructure

    Our state-of-the-art facilities are equipped with advanced machinery and in-house testing laboratories. This infrastructure enables us to execute precise engineering, ensuring that every W beam crash barrier meets stringent quality standards. By maintaining cutting-edge technology and processes, we consistently deliver products that exceed industry expectations.

  • Raw Material Sourcing

    As the best W beam crash barrier manufacturers in India, we meticulously source our raw materials from industry leaders such as TATA and SAIL. This commitment to using premium-grade materials ensures that our W beam crash barriers are manufactured with the highest standards of quality and durability. Each component undergoes rigorous checks to maintain the precision and reliability required for top-tier crash barriers.

  • Stringent Testing

    Our W beam crash barriers undergo rigorous testing to meet Indian, European, and American standards. This comprehensive testing process includes various crash simulations and performance evaluations to ensure that our products offer superior durability and safety. As India’s top w beam crash barrier manufacturers, our commitment to stringent testing guarantees that every barrier performs optimally under real-world conditions.

animation-w7 Testing Videos

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animation-w9 FAQs

A W beam crash barrier is a type of metal safety barrier designed to absorb and redirect the impact of vehicles during collisions. Its corrugated “W” shape helps distribute crash energy, reducing vehicle damage and improving road safety.

W beam crash barriers provide enhanced vehicle containment, reduce accident severity, prevent vehicles from leaving the roadway, and improve overall highway safety for drivers and pedestrians.

H1 containment level refers to the ability of a crash barrier to safely contain and redirect vehicles under specific impact conditions, as defined by EN 1317 standards. It is suitable for highways and high-speed roads.

W beam crash barriers in India comply with standards such as IRC 119, MoRTH guidelines, and NHAI specifications, along with international standards like EN 1317: Part 2.

The key difference lies in the working width and impact performance. H1W3 barriers have a smaller working width (≤ 1m), while H1W4 barriers allow slightly higher deflection (≤ 1.3m), making them suitable for different road conditions.

W beam crash barriers are typically made from high-quality HR coils conforming to IS standards and are coated with high-grade zinc through hot-dip galvanisation for corrosion resistance.

They are widely used on highways, roadsides, bridges, urban roads, parking areas, and industrial sites to enhance safety and prevent accidents.

These barriers undergo rigorous crash testing, such as TB11 (car impact) and TB42 (truck impact), under EN 1317 standards to ensure durability, performance, and safety compliance.

With proper galvanisation and high-quality materials, W beam crash barriers offer long service life, often lasting decades with minimal maintenance even in harsh environmental conditions.

Utkarsh India offers crash-tested, high-quality W beam crash barriers manufactured with advanced technology, premium raw materials, and compliance with global standards, ensuring durability, safety, and reliable performance.

animation-w10 Why Choose Utkarsh India

  • Four Decades of Expertise

    In steel fabrication, galvanisation, plastic extrusion and moulding

  • Competent In-House Design

    Along with cutting-edge testing facilities and R&D labs

  • Ample Stock Holding Area

    For finished products and raw material storage, ensuring prompt availability and efficient supply chain management

  • Superior Quality Assurance

    through raw material procurement from leading national/international manufacturers

  • Expert Vendor Management

    With committed after-sales support and assistance

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